Case Studies

Manual bagging machine is a precise and safe bagging solution with flow rate control and in-built stitching/sealing arrangement. Suited for food grade applications with a GMP built, the system has separate fine and coarse feeders as well as multiple weigh scales for accurate filling. Industry Food Schedule 6 months Customer Requirements Semi-automatic Bagging Machine. Flow ...

Flavour mixing system is a CE certified solution for exact blending of flavours in the required proportion. Built to GMP standards, its operation is dust-free. Pitch-type blades mix the ingredients thoroughly. Mix-proof valves prevent cross contamination. Pressure control valves ensure safety while a CIP system enables automated sanitizing. Project Video Industry Food Schedule 6 months ...

Cybernetik’s Continuous Mixing & Extrusion System (Bhujia Extruder) achieves an important milestone for food automation – flavour and quality similar to handmade food items, something highly prized by customers. Based on exhaustive trial and error, the solution is made to hygienic, GMP standards and easy to clean. It comes with customized plates to get the ...

Cybernetik’s three tank CIP system consists of three main and three buffer tanks. Made to a hygienic, cGMP built, the system uses FDA-compliant Valves and ASME-grade Heat Exchangers. Buffer Tanks minimize water usage, Isolation Valves prevent cross contamination, LOTO arrangement boosts safety, and self-cleaning feature simplifies cleansing. Project Video Capacity Main Tanks of 6000 litre ...

A versatile solution, this robotic setup can case pack bottles as well as shrink packs with an Automatic Tool Changer. Matrix formation for both is customizable, lending the solution broad applicability. Changeovers are rapid and 3D Point Cloud technology scans for missing bottles to improve accuracy. Project Video Industry Food Schedule 6 months Customer Requirements ...

Precise, dust-free transfer of multiple ingredients with zero cross contamination. Ingredients are sifted before conveying into dedicated Silos.  Screw Conveyors, Valves, and Load Cells ensure metered quantity addition of each ingredient into the Weighing Hopper. Precise quantity water addition option in Mixer is available. Project Video Industry Food Schedule 6 months Customer Requirements Zero cross ...

Cybernetik’s Automated, Multistage Food Paste Processing System is a high-throughput, hygienic solution for three-stage cooking and cooling of fish paste. A Transporter-Lifter shifts the Material Trolley between Tanks and the Docking Station. Tanks have retractable openings on their top surface. Trays between Tanks prevent water from Material Trolley spilling on the floor. Project Video Industry ...

Cybernetik’s Drum & IBC Decanting System provides a single platform for decantation from drums and IBCs. Flush system for Lance prevents cross contamination of additives. Similar system is available for flushing drums with base oil. Tilting system inclines the drum or IBC to decant maximum possible additive. Project Video Industry Chemicals Schedule 4 months Customer ...

Cybernetik’s Drum & IBC Loading System is fast, accurate, and safe solution for loading of drums and intermediate bulk carriers (IBCs) with liquid products. Recipe selection and Flow Meters enable precise, customized loading. Lance discharges the liquid product only when inside the drum bunghole. Stoppers hold the drum pallet in position during loading. Another set ...

Cybernetik built the C Type & Z Type Bucket Elevator for dust-free and contamination-free transfer of hygroscopic material to 20 m height at up to 4000 kg/hr. The importance of hygiene for pharmaceutical equipment can never be over stated. Designed to keep material spillage, maintenance, and downtime to a minimum, the solution has ingrained safety ...

Manually filling powdered chemicals into bags is a slow, dust-generating process that endangers the health and safety of personnel. Cybernetik converted this manual process into an innovative, semi-automated, and dust-free solution – Impeller Type Valve Bag Packer. The solution is compatible with sticky material, easy to maintain, and ergonomic with minimal footprint. Industry Chemicals Schedule ...

A leading sea food processing company was looking to standardize the quantitative and aesthetic aspects of its products via automation. This required merging multiple operational stations into a single one for cutting food paste into slabs of precise dimensions. Project Video Industry Food Schedule 14 weeks Customer Requirements Automation to replace manual operations. Reducing multiple ...

Cybernetik’s Ready to Eat (RTE) & Ready to Heat (RTH) line delivers rapid cooking while leaving the authentic flavours and nutritional content undisturbed. Customizable and flexible, the solution is designed to the required global standards. Safety, efficiency, and eco-friendly features are built into it. Moreover, the system minimizes product loss in case of electricity outages. ...

Containerized ultrafiltration system is a completely automatic and state-of-the-art containerized water ultrafiltration solution that was made available as a full plug-and-play system. Designed for portability, this system was made to CE standards for successful installation in Germany. Industry Food Schedule 16 weeks Customer Requirements Containerized water treatment plant.  Portable design. Easy to plug-and-play. Cybernetik Solution ...

Robotic tray filling and weighing for naked product solution integrates robot, conveyors, and hoppers into a solution that picks up empty trays from the stack, fills them, places them on the other stack, and then conveys them. The system complies with relevant international safety guidelines and is made in SS304 to FDA standards. Project Video ...

Robotic high-speed pick and place system for enrobed chocolate combines two vision systems and four delta robots to accurately pick and place chocolates of different sizes, shapes, and orientations at high speeds of up to 480 p.p.m. The main PLC panel with SCADA allows recipe selection and new recipe configuration. Built to FDA standards, the ...

Wrapped candies conveyance and distribution system for secondary and bulk packing is a totally turnkey solution that is made to FDA standards and follows international safety guidelines. Construction is food grade and the main PLC panel with HMI enables recipe selection and new recipe configuration. Sorting and distribution is recipe based and the design is ...

Naked Product Automated Sorting & Distribution System with Primary, Secondary, & Tertiary Packing Lines is a completely turnkey solution that delivers 1800 PPM throughput with auto distribution balancing on wrapper feedback. Main PLC Panel with HMI enables recipe selection and fresh recipe configuration. Made from food grade SS304, it complies with all relevant global safety ...

Substrate coating, drying, and calcining system integrates four automation mechanisms - washcoat, coating, substrate handling cum thermal processing, and quality checks. The system has total online traceability via SCADA systems, inkjet printers, and barcode readers. Poka yoke eliminates errors. It churns out 80 catalytic converters per hour that are used in heavy duty trucks, passenger ...

Sugar grinding and manual packing solution safely handles sugar milling, storage, and packaging at 1200 kg/hr. Considering that sugar is explosive at and above 150 deg-C, safety was the foremost parameter. Therefore, ATEX area was clearly demarcated. Project Video Industry Food Schedule 5 months Customer Requirements Sugar grinding and manual packing at 1200 kg/hr. Dust ...

Candy conveyance and logistics was designed as a high quality, cost effective, and completely integrated hygienic solution including 5 conveying lines with 96 conveyors. Continuous welding gave it a tubular structure and it utilized the Rockwell Control System and VOLTA food grade belts. Modular design and build enabled quick installation-uninstallation. Project Video Industry Food Schedule ...

Powder conveying, bagging, and palletizing removed a bagging bottleneck at the client’s plant. Built as a totally automatic end of line bagging solution for the chemical industry, it operates continuously with SCADA and total system integration. Accurate powder masses from multiple inlets are fed into a single outlet and the filled bags are palletized. Documentation ...

Turnkey pharma grade starch manufacturing plant was based on an innovatively developed and system integrated paddle-type sterilizer and cooler that minimized bacterial and fungal count to pharma standards and expanded production capacity while reducing workforce requirement to 3. Poka yoke eliminated errors in this safe and ergonomic setup. Training as well as documentation for operator ...

Snack food automation custom handles multiple dals (pulses) and was fitted into the client’s existing layout. Centrifuge cooking oil filtration and simultaneous washing-conveying minimize human interaction. SCADA simplified operations of this hygienic, cGMP system built from SS304. Project Video Industry Food Brief Customized multiple dal handling system with simultaneous washing-conveying and a centrifuge cooking oil ...