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Sugar Grinding Solutions

Sugar grinding and manual packing solution safely handles sugar milling, storage, and packaging at 1200 kg/hr. Considering that sugar is explosive at and above 150 deg-C, safety was the foremost parameter. Therefore, ATEX area was clearly demarcated.

Project Video

Industry

Food

Schedule

5 months

Customer Requirements

  • Sugar grinding and manual packing at 1200 kg/hr.
  • Dust free.
  • Safety.
  • Low noise level.
  • Ergonomic.

Cybernetik Solution

  • Semi-automatic system with minimal workforce requirements.
  • Sound level of less than 80 db.
  • Dust-free operation.
  • Easy-to-maintain fine grinder.
  • Compact plant construction.
  • User friendly.

Scope

  • Bag tipping station with de-dusting mechanism for dust-free mechanism.
  • Screw conveyor for material transfer.
  • Fine grinder to mill sugar to the required size with flavour and nutrient retention.
  • Storage silo with screw conveyor for integrated material storage and transfer.
  • Vibro sifter to separate oversize particles.
  • Pneumatic conveying system.
  • Manual bagging machine.

READ IN DETAIL

Cybernetik’s Sugar Grinding Solutions include four variants of its equipment SugMill. These are the SugMill-400, SugMill-800, SugMill-1200, and SugMill-2000 with respective throughputs of 400, 800, 1200, and 2000 kg/hr. 

On account of the tendency of fine sugar powder to form an explosive mixture with air that can cause explosion when in contact with a spark or a hot surface, sugar grinding solutions need to focus heavily on safety. Here are the salient features of our sugar grinding plant:

  • Explosion-proof ATEX construction for flame proof area, and 12 bar explosion resistance.
  • Fine grinding down to 40 µ.
  • Hygienic, cGMP built.
  • Flavour preservation.
  • Dust-free operation. 
  • Ergonomic set up.
  • Semi-automatic working.
  • Maximum sound intensity of 75 dB. 
  • Magnetic grill induction of 10,000 to 12,000 with tolerance of ± 500. 
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