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Data driven monitoring, control, and decision making are on the rise in the manufacturing industry. Productivity and efficiency too are important considerations. Intelligent automation is the key to achieve these targets.

Cybernetik Technologies deploys the latest automation technologies that enable manufacturers to harness the full potential of the data-based model in the form of optimal all round performance and minimal wastes.

Automation is a great way to harness the immense possibilities thrown open by technological development. You could be a food product maker looking to purchase a smart chocolate manufacturing machine. Or a spare part manufacturer in search of a pick and place robot. Or a capacitor maker on the quest for a robotic palletizer for rapid secondary packaging automation.

Automation Manufacturers

Solutions

Substrate Coating, Drying & Calcining System

Substrate coating, drying, and calcining system integrates four automation mechanisms – washcoat, coating, substrate handling cum thermal processing, and quality checks. The system has total online traceability via SCADA systems, inkjet printers, and barcode readers. Poka yoke eliminates errors. It churns out 80 catalytic converters per hour that are used in heavy duty trucks, passenger ...

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Root-End Machining for Wind Turbine Blades

Robots provide error-free, robust solutions for machining wind turbines and other wind energy equipment. Robotic Machining System for Wind Turbine Blades Project Video Capacity Customizable Market Energy Applications Machining wind turbine blade for better fastening with the the rotor/hub. Highlights Single robot handles all machining operations with up to 3000 mm PCD. Multiple robot matrix ...

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Pick and Place Robot Applications

SCADA and PROFINET equipped, totally integrated solution with a vision system and six robots handling 100+ parts of differing dimensions in a cycle time of under 4 seconds. Robotic Pick & Place Capacity Customizable Market Automobiles, Electronics Applications Capacitor assembly Catalytic converter coating Highlights 6 x robots with high-end conveyor tracking.  25 x plastic link ...

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Electronics

Robotic automation improves the throughput, accuracy, and efficiency of electronics assembly. Automatic Capacitor Assembly System Project Video Capacity Customizable Market Electronics Applications Capacitor Assembly Schedule 6 months Highlights 1 x Industry 4.0 MES-based Control System handles 16 Robots. Only 2 Operators required. Complete system integration including component feeding systems, component processing systems, product assembly systems, ...

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Welding

Robotic welding enables complex weld paths at high productivity, precision, and safety. MIG Welding of Aluminium Construction Panels Project Video Capacity Customizable Market Construction Applications Construction Panels to make Concrete Moulds. Highlights High-productivity, spatter-free solution. Single sourcing of robot, feeder, weld source, and torch package ensure seamless coupling between these and is particularly useful for ...

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Catalytic Convertor

Catalytic converters largely neutralize carbon monoxide, nitrous oxides, hydrocarbon, and particulate matter from automobile exhaust. Substrate Coating, Drying, & Calcining System Project Videos Capacity Customizable Market Automobile Applications Catalytic converters installed in: Heavy duty trucks Passenger cars Motorcycles Highlights Total traceability i.e. every operation on each part is inspected and the data noted down for ...

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Clients

READ IN DETAIL

Pick and place automation is one of the most basic forms of automation using robots. Automation manufacturers make it a point to deploy robots for general as well as customized applications. For one, robots are inherently flexible. Next, they deliver repeatability, precision, and speed to the pick and place operations. Among other things, this saves manual workers from possible repetitive motion injuries. 

Following are some of the projects wherein Cybernetik Technologies has applied pick and place automation:

  • Pick & Place of Irregularly Shaped High Temperature Crankshafts from Conveyors onto Pallets using 3D Vision System. The haphazard crankshaft shape makes it almost impossible for 2D Vision Systems to detect the crankshaft in multiple orientations. Almost all space (100%) on the pallet is utilized regardless of the changing dimension of the pallets and their different shapes. The same system can be employed for the pick and place of high temperature connecting rods. 
  • Integrated Secondary & Tertiary Bottle Packing Solution combines various operations such as case erection, carton top taping, bottle packing, and carton palletizing into a seamlessly operating system. One of the quality checks is the system for detecting missing bottles. 
  • High Speed Pick & Place of Naked Chocolates deploys four delta robots to achieve an amazing speed of 480 products/ min. A vision system serves to detect chocolates that are broken or oriented incorrectly. 
  • Pick & Place of Catalytic Converters for Substrate Coating. Robots pick and place the substrate at various stages – coating, drying, calcination, air stripping, and weighing. This also involves vertical flipping of the substrates in order to coat them from both ends. Substrates rejected at various stages are placed on rejection conveyors.  
  • Carton Packer for Pouches is equipped with an auto tool changer to deal with numerous pouch types. Customized matrices of pouches are formed inside the carton. The solution is fast with servo/pneumatic end-of-arm customized grippers.  

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