Data driven monitoring, control, and decision making are on the rise in the manufacturing industry. Productivity and efficiency too are important considerations. Intelligent automation is the key to achieve these targets.

Cybernetik Technologies deploys the latest automation technologies that enable manufacturers to harness the full potential of the data-based model in the form of optimal all round performance and minimal wastes.

Automation Manufacturers


Substrate Coating, Drying & Calcining System

Substrate coating, drying, and calcining system integrates four automation mechanisms - washcoat, coating, substrate handling cum thermal processing, and quality checks. The system has total online traceability via SCADA systems, inkjet printers, and barcode readers. Poka yoke eliminates errors. It churns out 80 catalytic converters per hour that are used in heavy duty trucks, passenger ...

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Root-End Machining for Wind Turbine Blades

Robots provide error-free, robust solutions for machining wind turbines and other wind energy equipment. Robotic Machining System for Wind Turbine Blades Project Video Capacity Customizable Market Energy Applications Machining wind turbine blade for better fastening with the the rotor/hub. Highlights Single robot handles all machining operations with up to 3000 mm PCD. Multiple robot matrix ...

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Pick and Place Robot Applications

SCADA and PROFINET equipped, totally integrated solution with a vision system and six robots handling 100+ parts of differing dimensions in a cycle time of under 4 seconds. Robotic Pick & Place Capacity Customizable Market Automobiles, Electronics Applications Capacitor assembly Catalytic converter coating Highlights 6 x robots with high-end conveyor tracking.  25 x plastic link ...

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Robotic automation improves the throughput, accuracy, and efficiency of electronics assembly. Automatic Capacitor Assembly System Project Video Capacity Customizable Market Electronics Applications Capacitor Assembly Schedule 6 months Highlights 1 x Industry 4.0 MES-based Control System handles 16 Robots. Only 2 Operators required. Complete system integration including component feeding systems, component processing systems, product assembly systems, ...

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Robotic welding enables complex weld paths at high productivity, precision, and safety. MIG Welding of Aluminium Construction Panels Project Video Capacity Customizable Market Construction Applications Construction Panels to make Concrete Moulds. Highlights High-productivity, spatter-free solution. Single sourcing of robot, feeder, weld source, and torch package ensure seamless coupling between these and is particularly useful for ...

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Catalytic Convertor

Catalytic converters largely neutralize carbon monoxide, nitrous oxides, hydrocarbon, and particulate matter from automobile exhaust. Substrate Coating, Drying, & Calcining System Project Videos Capacity Customizable Market Automobile Applications Catalytic converters installed in: Heavy duty trucks Passenger cars Motorcycles Highlights Total traceability i.e. every operation on each part is inspected and the data noted down for ...

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Pick and place automation is among the most fundamental applications of robotic automation. Automation manufacturers regularly deploy robots for specialized as well as general pick and place applications.  Among others, robots lend speed, accuracy, and repeatability to the pick and place process, while also making it safer for human workers who would otherwise suffer from repetitive motion injuries. 

Cybernetik  has regularly deployed pick and place automation for the following projects:

  • High Speed Pick & Place of Naked Chocolates at a rate of 480 products/ min using four delta robots. The solution also has a system for detection of broken and incorrectly deployed robots. 
  • 3D Vision Based Pick & Place of Irregularly Shaped Hot Crankshafts from conveyors onto pallets. The irregular geometry of the crankshaft makes it near impossible for a 2D Vision System to detect it in different orientations. The solution enables 100% pallet space utilization despite the inconsistent shape and dimensions of pallets, and is also capable of pick and place of hot connecting rods. 
  • Pick & Place of Catalytic Converters during their coating process. This includes the flipping of the converter substrate for coating from both ends as well as placing them on acceptance or rejection conveyors at various stages in the process. 
  • Integrated Secondary & Tertiary Bottle Packing Solution that includes case erection, bottle packing, carton top taping, and carton palletizing. The solution is also equipped with a missing bottle detection system. 
  • Case Packer for Shrink Packs & Bottles is equipped with an automatic tool changer to accurately and rapidly switch between bottles and switch packs. The solution has a missing bottle detection system for error proofing operations, and is built for quick setup changeover. 
  • Carton Packer for Pouches forms as-required pouch matrices inside cartons, has an inspection system for missing product, and servo/pneumatic end-of-arm customized grippers. It is modular and purpose built with upstream / downstream integration, and has an automatic tool changer to deal with multiple pouch types.


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