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Pick and Place Robot Manufacturers

SCADA and PROFINET equipped, totally integrated solution with a vision system and six robots handling 100+ parts of differing dimensions in a cycle time of under 4 seconds.

Robotic Pick & Place

Capacity

Customizable

Market

Automobiles, Electronics

Applications

  • Capacitor assembly
  • Catalytic converter coating

Highlights

  • 6 x robots with high-end conveyor tracking. 
  • 25 x plastic link conveyors.
  • High speed servo conveyors and pick-place manipulators. 
  • Servo grippers and pneumatic grippers with current and pressure based force feedback. 
  • Vision system to guide robot to pick position and defective part detection. 
  • Online, high speed inkjet printing, barcode reading, and data logging. 
  • Network integration via PROFINET.
  • Poka yoke at all locations. 
  • Easy to use SCADA system with multiple hierarchy and operation plus maintenance screens. 
  • Complete system integration with 3rd party process equipment. 
  • Exhaustive design approval process, factory acceptance test (FAT), and site acceptance test (SAT).

READ IN DETAIL

Cybernetik is a customized Pick & Place Robot manufacturer. By pick & place robot manufacturer, we mean a solutions provider that makes systems including pick & place robots. These solutions come in handy for multiple applications in various industries.

Among the many such solutions that Cybernetik has provided, the High Speed Pick & Place Mechanism deserves a special mention. Devised as a SCADA and PROFINET equipped, totally integrated solution with a vision system, it included six robots handling 100+ parts of differing dimensions in a cycle time of under 4 seconds.

Servo grippers enabled smooth handling of delicate parts. Poka yoke at all locations ensured error-free operation. Barcodes allowed tracking and data logging. Documentation for operator use, preventive maintenance, and spares was provided. 

Completed in a schedule of 6 months, the salient features of this system included:

  • High speed servo conveyors and pick-place manipulators. 
  • Servo grippers and pneumatic grippers with current and pressure based force feedback. 
  • Vision system to guide robot to pick position and defective part detection. 
  • Online, high speed inkjet printing, barcode reading, and data logging. 
  • Network integration via PROFINET.
  • Poka yoke at all locations. 
  • Easy to use SCADA system with multiple hierarchy and operation plus maintenance screens. 
  • Complete system integration with 3rd party process equipment. 
  • Exhaustive design approval process, factory acceptance test (FAT), and site acceptance test (SAT).

Scope of the project included:

  • 6 x robots with pneumatic and servo grippers with force feedback.
  • 25 x plastic link conveyors.
  • High speed pick and place systems. 
  • High-end conveyor tracking in robots. 
  • SCADA system.

This was all based on the following customer requirements:

  • Complete automatic handling of ceramic parts. 
  • 100+ variants of different dimensions.
  • Under 4 seconds time for ABB robots integrated for pick-place. 
  • Gripping without damaging delicate parts. 
  • Barcodes for complete part tracking and data logging. 
  • SCADA for total system control. 
  • Factory acceptance test (FAT) before dispatch.

Documentation for operator use, preventive maintenance, and spares. The Robotic Pick and Place solution provided by Cybernetik has revolutionized our production line by improving speed, accuracy, and reducing errors, giving us a competitive edge in the market. Our expertise in robotic solutions is evident in this Robotic Pick and Place case study, demonstrating our capabilities in delivering advanced automation technology for optimizing production processes.

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