Sugar grinding and manual packing solution safely handles sugar milling, storage, and packaging at 1200 kg/hr. Considering that sugar is explosive at and above 150 deg-C, safety was the foremost parameter. Therefore, ATEX area was clearly demarcated.

Project Video

Industry

Food

Schedule

5 months

Customer Requirements

Sugar grinding and manual packing at 1200 kg/hr.
Dust free.
Safety.
Low noise level.
Ergonomic.

Cybernetik Solution

Semi-automatic system with minimal workforce requirements.
Sound level of less than 80 db.
Dust-free operation.
Easy-to-maintain fine grinder.
Compact plant construction.
User friendly.

Scope

Bag tipping station with de-dusting mechanism for dust-free mechanism.
Screw conveyor for material transfer.
Fine grinder to mill sugar to the required size with flavour and nutrient retention.
Storage silo with screw conveyor for integrated material storage and transfer.
Vibro sifter to separate oversize particles.
Pneumatic conveying system.
Manual bagging machine.

Available in four variants, Cybernetik Technologies’ sugar grinding plant is an integrated set up consisting of the following major equipment:

Fine Grinder at the core
Bag Tipping Station / Automatic Bag Slitter
Screw Conveyor
Powder Charging System
Storage Silo
Vibro Sifter
Manual Bagging Machine / Automatic Bagging Machine / Big Bag Filling System

READ IN DETAIL

Cybernetik’s Sugar Grinding Solutions strike a balance between quality, productivity, and safety. Available in four variants from 400 to 2000 kg/hr, the system is an integrated set up consisting of the following major equipment:

Fine Grinder at the core
Bag Tipping Station / Automatic Bag Slitter
Screw Conveyor
Powder Charging System
Storage Silo
Vibro Sifter
Manual Bagging Machine / Automatic Bagging Machine / Big Bag Filling System

Designed with total satisfaction of the end-user as the guiding criteria, Cybernetik’s Sugar Grinding Solution comes with:

Hygienic, cGMP built.
Explosion-proof construction for flame proof area.
Flavour preservation.
Dust-free operation.
Ergonomic set up.
Semi-automatic working.

Safety features include:

ATEX Zone with explosion proofing.
Emergency Shutdown Valve for fire situations.
Explosion Vent for pressure relief.
Isolation Valves for inter-equipment separation.
Door Switches allow operation with closed doors only.
Anti-static Filter Bags avoid dust settling.
Fine Grinder Canopy and Drive Cover lower noise levels below 75 dB.
Magnetic Grate prevents loading of metal particles.
Sifter & Screen Separator avoid loading of oversized and foreign material.
Lock / Tag Out Isolator Switch prevents unauthorized personnel entry.

Sugar Grinding Solutions