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Gantry Palletizer

Cybernetik Gantry Palletizer
Gantry Palletizers offer a compact palletizing option for heavy loads at high speeds. Fewer moving parts make them more reliable as well as easier to program, operate, and maintain. Simplicity also lowers their capital and operational expenses.

Cybernetik’s Gantry Palletizer (Single Pallet) is a versatile and easy to install and operate 3-axes, servo-actuated system. Available in a compact footprint, it has features for customizable SKU matrix formation on pallet.

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System Highlights
  • 210 SKUs/hour*
  • 9 seconds cycle time per SKU
  • Maximum Pallet Height: 2000 mm (6.5 feet)
  • Rotary Actuator for SKU orientation on pallet
  • Customized End-Of Arm Tooling for Boxes, Bags, Pails, Drums
  • Single Pallet Loading Configuration
  • Semi-Automatic operations for pallet changeover

*Assuming 5 minutes pallet changeover time

Key Benefits
  • Low CAPEX system suitable for upto 1500 SKUs per day palletizing
  • Low OPEX requiring 1 operator and 10 Kw power
  • Easy to integrate in existing lines with low footprint
  • Easy to program new pallets
  • Easy to use and maintain powered by an intuitive HMI system

System Features

Gantry Palletizer

  • Simple Installation & Operation: PLC-controlled with HMI for intuitive operation, semi-automatic Pallet changeover, empty Pallet locators with mechanical Stoppers.
  • Versatile: Up to 10 SKU matrix formations possible via optional Rotary Axis on End-of-Arm Tooling.
  • Gripper Options: Mechanical (pneumatic actuation), Vacuum, & Servo.
  • Safety: Light Curtains, Guarding, Emergency Stops, Tower Lamp and Buzzer.
  • Cost Effective: Low CAPEX & OPEX.
  • Low Footprint

Applications 

Bags, Cartons, Drums, Pails, Sacks, or Bales containing:


Food Grains

Fertilizers

Dals

Peppercorn

Snack Food Packets

Plastic Granules

Spices

Tea Powder

Coffee Beans

Pharmaceutical Powders

Sugar

Sugar Powder

Detergent Powders

Pulses

Salt

Corn

Seeds

Peanuts

Powdered Milk

Turmeric

Lentils

Almonds

Dry Fruits

Beans

Chemical Pouches

Coolants

Wafer Packs

Mineral Oil

Fuel Oils

Biscuit Packs

Lubricating Oils

Paints

Snack Pouches

Petrochemicals

Pharmaceutical Pouches

Thinners

Liquid Chemicals

Flour Packs

Engine Oil

Kerosene

Automate your manufacturing factory line

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Operational Sequence:
Operator places empty Pallet inside the system and withdraws behind the Safety Curtain. System operation stops if entry is attempted through Safety Curtain.
Operator selects Recipe from HMI Panel for required matrix formation on Pallet.
Belt / Roller Conveyors transfer the Product (Bag, Box, Drum, or Pail) from the Upstream System to the Loading Station.
Sensor (Vision System option available) checks the presence and location of the Product.
Gripper picks up the products and loads it on the Pallet in the required matrix.
Operator transports the loaded Pallet via Forklift Truck.

Additional Features

• Automatic Pallet Dispenser with In- & Out- Feed Roller Conveyor
• ATEX construction for flame proof area
• SS 304 / 316 make for Food / Pharmaceutical / Hazardous Chemical applications
• Automated Slip Sheet Dispenser
• Automatic Tool Changer

Clients

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About Cybernetik

Successfully delivering turnkey automation solutions since 1989.

Cybernetik is an industrial automation company that blends experience with innovation to design, build, and install end-to-end, customized automation solutions for the food, pharmaceutical, chemical, and manufacturing industries across the world.

Cybernetik was set up as a consultancy in 1989 by a group of engineers from the Indian Institute of Technology (IIT)-Madras, India and the State University of New York at Buffalo, USA.

From 10 people operating in less than 100 sq.m. workspace, our footprint in India has expanded to 30,000+ sq.m. across four units, two each in Pune, Maharashtra and Nadiad, Gujarat.

Our global operations are based out of three international offices:

Vietnam (for Southeast Asia), Dubai (for Middle East and Africa) and United States (for North America).

 

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