Automated Bag Processing

Cybernetik Bag Depalletizer & Slitter System

The flexibility of bags and sacks makes them particularly useful for the storage as well as transport of bulk solids and powders. Their capacity to stretch and bend to some extent lowers their footprint and potential damage.

Cybernetik’s Bag Depalletizer & Slitter System is a high-productivity solution with inbuilt features for accuracy and safety. Automation minimizes the bacterial load, an essential feature for food and pharmaceutical applications.

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Grinding 1

Cocoa Beans Unloading 1

Blending 1

Moulding 1

Separator / Aligner 1

Secondary Packaging 1

Tertiary Packaging 1

Carton Erector 1

The Cybernetik Advantage tab 2

Quality Check

High-speed vision and magnetic metal detectors
Detection for incorrect orientation, chip off, and metal ingress
In-line row rejection

Vibratory Conveyor

High capacity and speed
Bulk and overhead transfer to minimize footprint
Up to 30-deg upward conveying
Precise feed rate control via vibration frequency modification
Up to 6m product elevation

Grinding

Rapid, high-speed operation at 2000-6000 rpm
Inbuilt durability and redundancy
Easy maintenance-replacement
Air cooled Seals and high-performance Bearings
Silencers and Inlet Magnets for smooth functioning
Hi-tech Polymer Belt for Drive Motor
Hygienic, cGMP built

Cocoa Beans Unloading

De-dusting Mechanism
Magnetic Metal Separator of 10,000 - 12,000 (± 500) gauss
Safe and ergonomic loading system
Hygienic, cGMP built
In-built Hopper

Blending

Dust free, smooth operation
Flavour preservation for authentic taste
Texture control via particle size control
Tamper-proof storage
Resident time control for required flavour and texture
Thorough blending

Moulding

Maintains texture through temperature control, preheating of moulds, and vibration table.
Integrated granule dosing unit and granule-chocolate mixer for chocolates with granules.
Automatic or semi-automatic.
Mould material options: Plastic, polycarbonate, or rubber moulds.

Separator / Aligner

Precise row-based separation.
In-line live belt aligners and feeders.
Metal detector and in-line row rejection.
Product singling by 45-deg conveyors.
International standard compliance.

Roasting

Real time Brix checks for rapid operation
SCADA for total parameter (temperature, pressure, Brix) control
High-strength limpet / dimple jacket design
In-built mechanisms to prevent burn-on, mix thoroughly

Primary Packaging

Hygienic, cGMP built
Precision: Tracking systems for pick-place on moving conveyors
High speed: Up to 120 naked chocolates pick-place per minute
Orientation based packaging with incorrect position-orientation detection
Versatility: Handles various chocolate types and sizes
Optimized flow wrapper feeding and distribution

Secondary Packaging

Programmable with user-friendly HMI
High speed: Servo/Pneumatic end-of-arm customized grippers for palletizers
Precision: Weight-based, metered filling systems
Large payload capacity
Pneumatic holding, fail safe clamping, and stitching / sealing arrangement for bag packing
Hygienic, cGMP built

Tertiary Packaging

High speed: Servo/Pneumatic end-of-arm customized grippers
Heavy duty construction
Customized pallet matrix formation
Modular, purpose-built design with upstream-downstream integration
Flexibility: Automatic, end-of-arm tooling change
Multiple unit palletizing in some cases

Carton Erector

Customized pallet matrix formation
Servo/pneumatic end-of-arm customized grippers for high speed
Multiple cartons simultaneously palletized
Optional automated pallet storage and dispensing system
Integration with empty pallet dispensing station
Integration with slip sheet pick and place for top sheet and bottom sheets

The Cybernetik Advantage

Customizable: Vision System guided Rotate-able Grippers adjust automatically to bag matrix pattern for as-required depalletizing
Rapid Operations: Multiple depalletizer lines for higher speed
Hygiene: Dust Collector maintains dust-free ambience
Accuracy: Poka Yoke keeps operations error free
Operational Continuity: Bag Compactor removes empty bags while Rotary Tables guide away empty pallets
Safety: Safety Curtain switches off the setup when human presence is spotted in Safety Cage

Applications

• Bags

• Sacks

• Food

• Pharmaceuticals

• Chemicals

• Powders

• Bulk Solids

Automate your manufacturing factory line

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Equipment Video

Operational Sequence:

1. Operator uses Forklift Truck

To place the loaded Pallet on the Roller Conveyor at the single Entry Station upstream of the Safety Curtain.

2. Poka Yoke

Ensures correct placement of the loaded Pallet.

3. Safety Curtain

Allows the system to operate only if no humans are present inside the Safety Cage.

4. Two (Upstream) Rotary Tables

Direct the loaded Pallet to one of the two Unloading Stations, one on each side of the Depalletizer Robot.

5. Depalletizer Robot

Picks up Bags from the Pallet and places them on the Belt Conveyor. Rotate-able Grippers of the Robot allow it to pick different number of Bags during each iteration to adjust to the Pallet Matrix.

6. Belt Conveyor

Transfers Bags to the Slitter section.

7. Bag Slitter with Dust Collector & Bag Compactor

Slits the Bags and directs the material and empty Bags in different directions. Bag Compactor removes empty Bags from the system.

8. Two (Downstream) Rotary Tables

Direct empty Pallets from both Unloading Stations to the Pallet Stacker.

9. Operator Unloading

The empty Pallet stack via Forklift Truck.

Clients

CASE STUDIES

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About Cybernetik

Successfully delivering turnkey automation solutions since 1989.

Cybernetik is an industrial automation company that blends experience with innovation to design, build, and install end-to-end, customized automation solutions for the food, pharmaceutical, chemical, and manufacturing industries across the world.

Cybernetik was set up as a consultancy in 1989 by a group of engineers from the Indian Institute of Technology (IIT)-Madras, India and the State University of New York at Buffalo, USA.

From 10 people operating in less than 100 sq.m. workspace, our footprint in India has expanded to 30,000+ sq.m. across four units, two each in Pune, Maharashtra and Nadiad, Gujarat.

Our global operations are based out of three international offices:

Vietnam (for Southeast Asia), Dubai (for Middle East and Africa) and United States (for North America).