{"id":2774,"date":"2026-09-18T07:36:51","date_gmt":"2026-09-18T07:36:51","guid":{"rendered":"https:\/\/www.cybernetik.com\/blog\/?p=2774"},"modified":"2026-09-18T07:37:54","modified_gmt":"2026-09-18T07:37:54","slug":"how-to-choose-lump-breaker-machine-in","status":"publish","type":"post","link":"https:\/\/www.cybernetik.com\/blog\/process\/how-to-choose-lump-breaker-machine-in\/","title":{"rendered":"How to Choose the Right Lump Breaker Machine for Powder Processing"},"content":{"rendered":"\n<div class=\"wp-block-group has-white-color has-text-color has-background has-link-color wp-elements-a6e3c662ea17278cc63c2cbad51dd97c is-layout-constrained wp-container-core-group-is-layout-800b4e77 wp-block-group-is-layout-constrained\" style=\"border-top-left-radius:5px;border-top-right-radius:5px;border-bottom-left-radius:5px;border-bottom-right-radius:5px;background-color:#12263a;margin-bottom:20px;padding-top:10px;padding-right:30px;padding-bottom:30px;padding-left:30px\">\n<h2 class=\"wp-block-heading has-white-color has-text-color has-link-color wp-elements-19215f1e6a1396f83f0257af42631315\" style=\"line-height:1.4\">Key takeaways<\/h2>\n\n\n\n<div style=\"height:6px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n<style>.wp-block-kadence-iconlist.kt-svg-icon-list-items2774_14cc01-15:not(.this-stops-third-party-issues){margin-top:0px;margin-bottom:0px;}.wp-block-kadence-iconlist.kt-svg-icon-list-items2774_14cc01-15 ul.kt-svg-icon-list:not(.this-prevents-issues):not(.this-stops-third-party-issues):not(.tijsloc){margin-top:0px;margin-right:0px;margin-bottom:var(--global-kb-spacing-sm, 1.5rem);margin-left:0px;}.wp-block-kadence-iconlist.kt-svg-icon-list-items2774_14cc01-15 ul.kt-svg-icon-list{grid-row-gap:35px;}.wp-block-kadence-iconlist.kt-svg-icon-list-items2774_14cc01-15 .kb-svg-icon-wrap{font-size:10px;color:#ef8e27;}.wp-block-kadence-iconlist.kt-svg-icon-list-items2774_14cc01-15 ul.kt-svg-icon-list .kt-svg-icon-list-item-wrap .kt-svg-icon-list-single{margin-right:10px;}.kt-svg-icon-list-items2774_14cc01-15 ul.kt-svg-icon-list .kt-svg-icon-list-item-wrap, .kt-svg-icon-list-items2774_14cc01-15 ul.kt-svg-icon-list .kt-svg-icon-list-item-wrap a{line-height:1.2em;}.kt-svg-icon-list-items2774_14cc01-15 ul.kt-svg-icon-list .kt-svg-icon-list-level-0 .kt-svg-icon-list-single svg{font-size:20px;}<\/style>\n<div class=\"wp-block-kadence-iconlist kt-svg-icon-list-items kt-svg-icon-list-items2774_14cc01-15 kt-svg-icon-list-columns-1 alignnone kt-list-icon-aligntop\"><ul class=\"kt-svg-icon-list\"><style>.kt-svg-icon-list-item-2774_a78b0b-d6 .kt-svg-icon-list-text mark.kt-highlight{background-color:unset;font-style:normal;color:#f76a0c;-webkit-box-decoration-break:clone;box-decoration-break:clone;padding-top:0px;padding-right:0px;padding-bottom:0px;padding-left:0px;}<\/style>\n<li class=\"wp-block-kadence-listitem kt-svg-icon-list-item-wrap kt-svg-icon-list-item-2774_a78b0b-d6\"><span class=\"kb-svg-icon-wrap kb-svg-icon-fas_circle kt-svg-icon-list-single\"><svg viewBox=\"0 0 512 512\"  fill=\"currentColor\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"  aria-hidden=\"true\"><path d=\"M256 8C119 8 8 119 8 256s111 248 248 248 248-111 248-248S393 8 256 8z\"\/><\/svg><\/span><span class=\"kt-svg-icon-list-text\">Selecting the right lump breaker starts with characterizing lump hardness, maximum lump size, lump proportion, and consistency rather than relying on throughput and price alone.<\/span><\/li>\n\n\n<style>.kt-svg-icon-list-item-2774_643cb5-9e .kt-svg-icon-list-text mark.kt-highlight{background-color:unset;font-style:normal;color:#f76a0c;-webkit-box-decoration-break:clone;box-decoration-break:clone;padding-top:0px;padding-right:0px;padding-bottom:0px;padding-left:0px;}<\/style>\n<li class=\"wp-block-kadence-listitem kt-svg-icon-list-item-wrap kt-svg-icon-list-item-2774_643cb5-9e\"><span class=\"kb-svg-icon-wrap kb-svg-icon-fas_circle kt-svg-icon-list-single\"><svg viewBox=\"0 0 512 512\"  fill=\"currentColor\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"  aria-hidden=\"true\"><path d=\"M256 8C119 8 8 119 8 256s111 248 248 248 248-111 248-248S393 8 256 8z\"\/><\/svg><\/span><span class=\"kt-svg-icon-list-text\">Machine sizing should consider actual material throughput, inlet dimensions, required output size, available torque, and duty cycle, with torque and inlet capacity often more critical than motor power.<\/span><\/li>\n\n\n<style>.kt-svg-icon-list-item-2774_f193ec-01 .kt-svg-icon-list-text mark.kt-highlight{background-color:unset;font-style:normal;color:#f76a0c;-webkit-box-decoration-break:clone;box-decoration-break:clone;padding-top:0px;padding-right:0px;padding-bottom:0px;padding-left:0px;}<\/style>\n<li class=\"wp-block-kadence-listitem kt-svg-icon-list-item-wrap kt-svg-icon-list-item-2774_f193ec-01\"><span class=\"kb-svg-icon-wrap kb-svg-icon-fas_circle kt-svg-icon-list-single\"><svg viewBox=\"0 0 512 512\"  fill=\"currentColor\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"  aria-hidden=\"true\"><path d=\"M256 8C119 8 8 119 8 256s111 248 248 248 248-111 248-248S393 8 256 8z\"\/><\/svg><\/span><span class=\"kt-svg-icon-list-text\">Configuration choices such as single or dual rotors, breaker bars or screens, blade materials, adjustable clearance, mounting, drive control, and ATEX construction should be matched to the material and operating conditions.<\/span><\/li>\n\n\n<style>.kt-svg-icon-list-item-2774_cab193-5c .kt-svg-icon-list-text mark.kt-highlight{background-color:unset;font-style:normal;color:#f76a0c;-webkit-box-decoration-break:clone;box-decoration-break:clone;padding-top:0px;padding-right:0px;padding-bottom:0px;padding-left:0px;}<\/style>\n<li class=\"wp-block-kadence-listitem kt-svg-icon-list-item-wrap kt-svg-icon-list-item-2774_cab193-5c\"><span class=\"kb-svg-icon-wrap kb-svg-icon-fas_circle kt-svg-icon-list-single\"><svg viewBox=\"0 0 512 512\"  fill=\"currentColor\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"  aria-hidden=\"true\"><path d=\"M256 8C119 8 8 119 8 256s111 248 248 248 248-111 248-248S393 8 256 8z\"\/><\/svg><\/span><span class=\"kt-svg-icon-list-text\">Feed arrangement strongly affects performance, as uncontrolled surges can stall the breaker while continuous flood feeding increases torque load, blade wear, and fines; metering equipment can provide a controlled feed rate.<\/span><\/li>\n\n\n<style>.kt-svg-icon-list-item-2774_625ff5-be .kt-svg-icon-list-text mark.kt-highlight{background-color:unset;font-style:normal;color:#f76a0c;-webkit-box-decoration-break:clone;box-decoration-break:clone;padding-top:0px;padding-right:0px;padding-bottom:0px;padding-left:0px;}<\/style>\n<li class=\"wp-block-kadence-listitem kt-svg-icon-list-item-wrap kt-svg-icon-list-item-2774_625ff5-be\"><span class=\"kb-svg-icon-wrap kb-svg-icon-fas_circle kt-svg-icon-list-single\"><svg viewBox=\"0 0 512 512\"  fill=\"currentColor\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"  aria-hidden=\"true\"><path d=\"M256 8C119 8 8 119 8 256s111 248 248 248 248-111 248-248S393 8 256 8z\"\/><\/svg><\/span><span class=\"kt-svg-icon-list-text\">Safety, jam handling, hygiene, and changeover requirements should be specified through inlet guarding, interlocked access, lockout provisions, overload protection, reversing capability, and practical cleaning access.<\/span><\/li>\n\n\n<style>.kt-svg-icon-list-item-2774_b97c64-9a .kt-svg-icon-list-text mark.kt-highlight{background-color:unset;font-style:normal;color:#f76a0c;-webkit-box-decoration-break:clone;box-decoration-break:clone;padding-top:0px;padding-right:0px;padding-bottom:0px;padding-left:0px;}<\/style>\n<li class=\"wp-block-kadence-listitem kt-svg-icon-list-item-wrap kt-svg-icon-list-item-2774_b97c64-9a\"><span class=\"kb-svg-icon-wrap kb-svg-icon-fas_circle kt-svg-icon-list-single\"><svg viewBox=\"0 0 512 512\"  fill=\"currentColor\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"  aria-hidden=\"true\"><path d=\"M256 8C119 8 8 119 8 256s111 248 248 248 248-111 248-248S393 8 256 8z\"\/><\/svg><\/span><span class=\"kt-svg-icon-list-text\">Total cost of ownership includes blade wear, jam-related downtime, cleaning labor, product degradation, and recovered yield, making material-specific testing and supplier questions essential before selecting a machine.<\/span><\/li>\n<\/ul><\/div>\n<\/div>\n\n\n\n<p class=\"has-link-color wp-elements-0ab803351d611b9d4e6f6fa4f2534d96 wp-block-paragraph\">Lump breakers look interchangeable. A housing, a shaft, some blades, a motor. Quotations arrive with a throughput figure and a price, and the differences between them are not visible in either number.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">What separates them is whether the machine will break your lumps, at your rate, without stalling on the hardest ones and without turning the rest of your product into fines. None of that follows from the specification sheet, and all of it follows from a conversation about the material.<\/p>\n\n\n\n<p class=\"has-link-color wp-elements-8046c7bc5e2ec8a135a30c60855ed2d7 wp-block-paragraph\">This guide covers how to characterize the problem, the sizing parameters that actually matter, the configuration decisions and the questions that reveal what a supplier has understood. The mechanism itself is covered in the article on <a href=\"https:\/\/www.cybernetik.com\/blog\/process\/lump-breakers-working-principle-applications\/\">lump breakers and how they work<\/a>.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\"><strong>Characterize the Lumps Before the Machine<\/strong><\/h3>\n\n\n\n<p class=\"has-link-color wp-elements-f4c5ca4cd3fa16329ffd134bdd92da0a wp-block-paragraph\">The first question to answer, and the one that sorts suppliers, is what the lumps are actually like. Four properties matter and none appears on a material safety data sheet.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n\n\n<style>.wp-block-kadence-iconlist.kt-svg-icon-list-items2774_3f1c4f-d6:not(.this-stops-third-party-issues){margin-top:0px;margin-bottom:0px;}.wp-block-kadence-iconlist.kt-svg-icon-list-items2774_3f1c4f-d6 ul.kt-svg-icon-list:not(.this-prevents-issues):not(.this-stops-third-party-issues):not(.tijsloc){margin-top:0px;margin-right:0px;margin-bottom:var(--global-kb-spacing-sm, 1.5rem);margin-left:0px;}.wp-block-kadence-iconlist.kt-svg-icon-list-items2774_3f1c4f-d6 ul.kt-svg-icon-list{grid-row-gap:35px;}.wp-block-kadence-iconlist.kt-svg-icon-list-items2774_3f1c4f-d6 .kb-svg-icon-wrap{font-size:10px;color:#ef8e27;}.wp-block-kadence-iconlist.kt-svg-icon-list-items2774_3f1c4f-d6 ul.kt-svg-icon-list .kt-svg-icon-list-item-wrap .kt-svg-icon-list-single{margin-right:10px;}.kt-svg-icon-list-items2774_3f1c4f-d6 ul.kt-svg-icon-list .kt-svg-icon-list-item-wrap, .kt-svg-icon-list-items2774_3f1c4f-d6 ul.kt-svg-icon-list .kt-svg-icon-list-item-wrap a{line-height:1.2em;}.kt-svg-icon-list-items2774_3f1c4f-d6 ul.kt-svg-icon-list .kt-svg-icon-list-level-0 .kt-svg-icon-list-single svg{font-size:20px;}<\/style>\n<div class=\"wp-block-kadence-iconlist kt-svg-icon-list-items kt-svg-icon-list-items2774_3f1c4f-d6 kt-svg-icon-list-columns-1 alignnone kt-list-icon-aligntop\"><ul class=\"kt-svg-icon-list\"><style>.kt-svg-icon-list-item-2774_678068-4c .kt-svg-icon-list-text mark.kt-highlight{background-color:unset;font-style:normal;color:#f76a0c;-webkit-box-decoration-break:clone;box-decoration-break:clone;padding-top:0px;padding-right:0px;padding-bottom:0px;padding-left:0px;}<\/style>\n<li class=\"wp-block-kadence-listitem kt-svg-icon-list-item-wrap kt-svg-icon-list-item-2774_678068-4c\"><span class=\"kb-svg-icon-wrap kb-svg-icon-fas_circle kt-svg-icon-list-single\"><svg viewBox=\"0 0 512 512\"  fill=\"currentColor\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"  aria-hidden=\"true\"><path d=\"M256 8C119 8 8 119 8 256s111 248 248 248 248-111 248-248S393 8 256 8z\"\/><\/svg><\/span><span class=\"kt-svg-icon-list-text\"><strong>Hardness. <\/strong>Can a lump be crushed between finger and thumb, does it need a firm squeeze, or does it need a hammer? That crude test tells a supplier more about torque requirement than any laboratory figure, and it is worth doing on material that has been stored, not on fresh product.<\/span><\/li>\n\n\n<style>.kt-svg-icon-list-item-2774_bb23d9-6d .kt-svg-icon-list-text mark.kt-highlight{background-color:unset;font-style:normal;color:#f76a0c;-webkit-box-decoration-break:clone;box-decoration-break:clone;padding-top:0px;padding-right:0px;padding-bottom:0px;padding-left:0px;}<\/style>\n<li class=\"wp-block-kadence-listitem kt-svg-icon-list-item-wrap kt-svg-icon-list-item-2774_bb23d9-6d\"><span class=\"kb-svg-icon-wrap kb-svg-icon-fas_circle kt-svg-icon-list-single\"><svg viewBox=\"0 0 512 512\"  fill=\"currentColor\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"  aria-hidden=\"true\"><path d=\"M256 8C119 8 8 119 8 256s111 248 248 248 248-111 248-248S393 8 256 8z\"\/><\/svg><\/span><span class=\"kt-svg-icon-list-text\"><strong>Largest lump size. <\/strong>Not the typical lump, the largest. This sets the inlet dimension, and a lump that cannot enter the machine bridges above it and stops the flow entirely, which looks like a blockage rather than a sizing error.<\/span><\/li>\n\n\n<style>.kt-svg-icon-list-item-2774_16a3f1-20 .kt-svg-icon-list-text mark.kt-highlight{background-color:unset;font-style:normal;color:#f76a0c;-webkit-box-decoration-break:clone;box-decoration-break:clone;padding-top:0px;padding-right:0px;padding-bottom:0px;padding-left:0px;}<\/style>\n<li class=\"wp-block-kadence-listitem kt-svg-icon-list-item-wrap kt-svg-icon-list-item-2774_16a3f1-20\"><span class=\"kb-svg-icon-wrap kb-svg-icon-fas_circle kt-svg-icon-list-single\"><svg viewBox=\"0 0 512 512\"  fill=\"currentColor\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"  aria-hidden=\"true\"><path d=\"M256 8C119 8 8 119 8 256s111 248 248 248 248-111 248-248S393 8 256 8z\"\/><\/svg><\/span><span class=\"kt-svg-icon-list-text\"><strong>Proportion of lumps. <\/strong>A stream that is five percent lumps and one that is fifty percent lumps place very different loads on the same machine, even at identical throughput.<\/span><\/li>\n\n\n<style>.kt-svg-icon-list-item-2774_8333a2-f4 .kt-svg-icon-list-text mark.kt-highlight{background-color:unset;font-style:normal;color:#f76a0c;-webkit-box-decoration-break:clone;box-decoration-break:clone;padding-top:0px;padding-right:0px;padding-bottom:0px;padding-left:0px;}<\/style>\n<li class=\"wp-block-kadence-listitem kt-svg-icon-list-item-wrap kt-svg-icon-list-item-2774_8333a2-f4\"><span class=\"kb-svg-icon-wrap kb-svg-icon-fas_circle kt-svg-icon-list-single\"><svg viewBox=\"0 0 512 512\"  fill=\"currentColor\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"  aria-hidden=\"true\"><path d=\"M256 8C119 8 8 119 8 256s111 248 248 248 248-111 248-248S393 8 256 8z\"\/><\/svg><\/span><span class=\"kt-svg-icon-list-text\"><strong>Consistency. <\/strong>Does the material cake the same way every time, or does it depend on how long it sat and in what weather? Machines sized for average conditions stall in the worst week of the year.<\/span><\/li>\n<\/ul><\/div>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>Sizing the Machine<\/strong><\/h2>\n\n\n\n<h3 class=\"wp-block-heading\"><strong>Throughput at your material<\/strong><\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">Published capacities assume a free-flowing material with a modest proportion of soft lumps. Real throughput depends on bulk density, lump hardness, lump fraction and how the material feeds. Ask for a rate on your product, and if the supplier has not run it, ask what assumption their figure rests on.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\"><strong>Inlet dimension<\/strong><\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">Underrated and frequently the actual failure. The inlet has to accept the largest lump that will arrive, with margin, because a lump that will not pass sits across the opening and everything behind it stops. Where material comes from bulk bags or silo bottoms, the largest lump can be far bigger than anything the process produces.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\"><strong>Required output size<\/strong><\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">Decide whether a maximum output size must be guaranteed or simply improved. If it must be guaranteed, the machine needs a screen or grid beneath, and that screen becomes both the size control and a potential restriction on throughput. If improvement is enough, breaker bars with a defined clearance are simpler and less prone to blinding.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\"><strong>Torque, not power<\/strong><\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">Motor power tells you how much work per unit time the machine can do. Torque tells you whether it can break the hardest lump it will meet. A lump breaker is a low-speed, high-torque machine, so gearing and shaft sizing matter more than motor rating, and a supplier quoting only kilowatts has answered the less important question.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\"><strong>Duty cycle<\/strong><\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">Continuous duty under a silo outlet and intermittent duty under a bag tipping station are different problems. Intermittent operation brings surges: an operator empties a sack, the machine receives a slug of material including whatever lumps were at the bottom, and then nothing for a minute. Sizing for average throughput under those conditions produces a machine that stalls on every sack.<\/p>\n\n\n\n<div style=\"height:25px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<figure class=\"wp-block-image size-full is-resized has-custom-border\"><img fetchpriority=\"high\" decoding=\"async\" width=\"1899\" height=\"826\" src=\"https:\/\/www.cybernetik.com\/blog\/wp-content\/uploads\/2026\/09\/Lump-Breakers-from-Cybernetik.webp\" alt=\"\" class=\"wp-image-2803\" style=\"border-top-left-radius:5px;border-top-right-radius:5px;border-bottom-left-radius:5px;border-bottom-right-radius:5px;width:auto;height:550px\" srcset=\"https:\/\/www.cybernetik.com\/blog\/wp-content\/uploads\/2026\/09\/Lump-Breakers-from-Cybernetik.webp 1899w, https:\/\/www.cybernetik.com\/blog\/wp-content\/uploads\/2026\/09\/Lump-Breakers-from-Cybernetik-300x130.webp 300w, https:\/\/www.cybernetik.com\/blog\/wp-content\/uploads\/2026\/09\/Lump-Breakers-from-Cybernetik-1024x445.webp 1024w, https:\/\/www.cybernetik.com\/blog\/wp-content\/uploads\/2026\/09\/Lump-Breakers-from-Cybernetik-768x334.webp 768w, https:\/\/www.cybernetik.com\/blog\/wp-content\/uploads\/2026\/09\/Lump-Breakers-from-Cybernetik-1536x668.webp 1536w\" sizes=\"(max-width: 1899px) 100vw, 1899px\" \/><\/figure>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>Configuration Decisions<\/strong><\/h2>\n\n\n\n<figure class=\"wp-block-table\"><table class=\"has-fixed-layout\"><thead><tr><th><strong>Configuration choice<\/strong><\/th><th><strong>The options<\/strong><\/th><th><strong>What decides it<\/strong><\/th><\/tr><\/thead><tbody><tr><td>Rotor count<\/td><td>Single rotor, or two counter-rotating rotors<\/td><td>Hard cake and inconsistent feed favor dual; soft agglomerates do not need it<\/td><\/tr><tr><td>Discharge restriction<\/td><td>Open discharge, fixed breaker bars, or a screen<\/td><td>Whether a maximum output size must be guaranteed or simply improved<\/td><\/tr><tr><td>Blade material<\/td><td>Standard stainless, or hardened and surface-treated<\/td><td>Abrasiveness of the product and expected blade life<\/td><\/tr><tr><td>Clearance<\/td><td>Fixed, or adjustable between blade and fixed element<\/td><td>Whether one machine must handle several products with different lump behavior<\/td><\/tr><tr><td>Mounting<\/td><td>Inline between flanges, standalone with hopper, or integrated under a bag tip<\/td><td>Whether the unit is being retrofitted into existing pipework or specified with a new station<\/td><\/tr><tr><td>Drive<\/td><td>Direct geared drive, or geared with variable frequency control<\/td><td>Whether rotor speed needs to change between products<\/td><\/tr><tr><td>Area rating<\/td><td>Standard, or explosion-resistant ATEX construction<\/td><td>Combustible dust classification of the material and the area<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n<p class=\"wp-block-paragraph\">The clearance row deserves emphasis in multi-product plants. A fixed clearance is set for one material behavior. Where the same machine handles a soft-caking powder and a hard-caking one, adjustability is what prevents the compromise setting that over-processes one and under-processes the other.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>Feed Arrangement Decides Performance<\/strong><\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">More lump breaker complaints trace back to how material arrives than to the machine itself.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">A breaker fed by a controlled, steady stream works within its design envelope. A breaker fed by a dump, when a bulk bag is opened or a hopper gate is thrown, receives its hourly capacity in a few seconds. The rotor stalls, material bridges above it, and the operator concludes the machine is undersized.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The remedy is metering rather than a larger machine. A rotary valve, screw feeder or controlled gate ahead of the breaker converts a surge into a rate, and that is usually cheaper than buying capacity to absorb surges the process should not be producing.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Flood feeding has the opposite problem. A breaker permanently full runs at high torque continuously, which accelerates blade wear and generates more fines than a machine seeing material at a controlled rate. Neither extreme is correct, and the feed arrangement belongs in the specification alongside the machine.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>Safety and Guarding<\/strong><\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">A lump breaker contains a rotating blade behind an opening that material passes through, and in many installations that opening is at working height under a hopper.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n\n\n<style>.wp-block-kadence-iconlist.kt-svg-icon-list-items2774_baea3b-ff:not(.this-stops-third-party-issues){margin-top:0px;margin-bottom:0px;}.wp-block-kadence-iconlist.kt-svg-icon-list-items2774_baea3b-ff ul.kt-svg-icon-list:not(.this-prevents-issues):not(.this-stops-third-party-issues):not(.tijsloc){margin-top:0px;margin-right:0px;margin-bottom:var(--global-kb-spacing-sm, 1.5rem);margin-left:0px;}.wp-block-kadence-iconlist.kt-svg-icon-list-items2774_baea3b-ff ul.kt-svg-icon-list{grid-row-gap:35px;}.wp-block-kadence-iconlist.kt-svg-icon-list-items2774_baea3b-ff .kb-svg-icon-wrap{font-size:10px;color:#ef8e27;}.wp-block-kadence-iconlist.kt-svg-icon-list-items2774_baea3b-ff ul.kt-svg-icon-list .kt-svg-icon-list-item-wrap .kt-svg-icon-list-single{margin-right:10px;}.kt-svg-icon-list-items2774_baea3b-ff ul.kt-svg-icon-list .kt-svg-icon-list-item-wrap, .kt-svg-icon-list-items2774_baea3b-ff ul.kt-svg-icon-list .kt-svg-icon-list-item-wrap a{line-height:1.2em;}.kt-svg-icon-list-items2774_baea3b-ff ul.kt-svg-icon-list .kt-svg-icon-list-level-0 .kt-svg-icon-list-single svg{font-size:20px;}<\/style>\n<div class=\"wp-block-kadence-iconlist kt-svg-icon-list-items kt-svg-icon-list-items2774_baea3b-ff kt-svg-icon-list-columns-1 alignnone kt-list-icon-aligntop\"><ul class=\"kt-svg-icon-list\"><style>.kt-svg-icon-list-item-2774_5110a8-28 .kt-svg-icon-list-text mark.kt-highlight{background-color:unset;font-style:normal;color:#f76a0c;-webkit-box-decoration-break:clone;box-decoration-break:clone;padding-top:0px;padding-right:0px;padding-bottom:0px;padding-left:0px;}<\/style>\n<li class=\"wp-block-kadence-listitem kt-svg-icon-list-item-wrap kt-svg-icon-list-item-2774_5110a8-28\"><span class=\"kb-svg-icon-wrap kb-svg-icon-fas_circle kt-svg-icon-list-single\"><svg viewBox=\"0 0 512 512\"  fill=\"currentColor\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"  aria-hidden=\"true\"><path d=\"M256 8C119 8 8 119 8 256s111 248 248 248 248-111 248-248S393 8 256 8z\"\/><\/svg><\/span><span class=\"kt-svg-icon-list-text\"><strong>Inlet protection. <\/strong>A fixed grid or interlocked guard preventing reach-in to the rotor. Where operators tip sacks directly into the inlet, this is not optional.<\/span><\/li>\n\n\n<style>.kt-svg-icon-list-item-2774_68d832-d4 .kt-svg-icon-list-text mark.kt-highlight{background-color:unset;font-style:normal;color:#f76a0c;-webkit-box-decoration-break:clone;box-decoration-break:clone;padding-top:0px;padding-right:0px;padding-bottom:0px;padding-left:0px;}<\/style>\n<li class=\"wp-block-kadence-listitem kt-svg-icon-list-item-wrap kt-svg-icon-list-item-2774_68d832-d4\"><span class=\"kb-svg-icon-wrap kb-svg-icon-fas_circle kt-svg-icon-list-single\"><svg viewBox=\"0 0 512 512\"  fill=\"currentColor\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"  aria-hidden=\"true\"><path d=\"M256 8C119 8 8 119 8 256s111 248 248 248 248-111 248-248S393 8 256 8z\"\/><\/svg><\/span><span class=\"kt-svg-icon-list-text\"><strong>Interlocked access. <\/strong>Any cover or door giving access to the rotor should stop the drive when opened, and the rotor should be at rest before the opening is reachable.<\/span><\/li>\n\n\n<style>.kt-svg-icon-list-item-2774_f85de5-9a .kt-svg-icon-list-text mark.kt-highlight{background-color:unset;font-style:normal;color:#f76a0c;-webkit-box-decoration-break:clone;box-decoration-break:clone;padding-top:0px;padding-right:0px;padding-bottom:0px;padding-left:0px;}<\/style>\n<li class=\"wp-block-kadence-listitem kt-svg-icon-list-item-wrap kt-svg-icon-list-item-2774_f85de5-9a\"><span class=\"kb-svg-icon-wrap kb-svg-icon-fas_circle kt-svg-icon-list-single\"><svg viewBox=\"0 0 512 512\"  fill=\"currentColor\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"  aria-hidden=\"true\"><path d=\"M256 8C119 8 8 119 8 256s111 248 248 248 248-111 248-248S393 8 256 8z\"\/><\/svg><\/span><span class=\"kt-svg-icon-list-text\"><strong>Lockout provision. <\/strong>Cleaning and blade changes require the drive isolated and locked, with a defined procedure rather than an informal one.<\/span><\/li>\n\n\n<style>.kt-svg-icon-list-item-2774_f2f0a0-bc .kt-svg-icon-list-text mark.kt-highlight{background-color:unset;font-style:normal;color:#f76a0c;-webkit-box-decoration-break:clone;box-decoration-break:clone;padding-top:0px;padding-right:0px;padding-bottom:0px;padding-left:0px;}<\/style>\n<li class=\"wp-block-kadence-listitem kt-svg-icon-list-item-wrap kt-svg-icon-list-item-2774_f2f0a0-bc\"><span class=\"kb-svg-icon-wrap kb-svg-icon-fas_circle kt-svg-icon-list-single\"><svg viewBox=\"0 0 512 512\"  fill=\"currentColor\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"  aria-hidden=\"true\"><path d=\"M256 8C119 8 8 119 8 256s111 248 248 248 248-111 248-248S393 8 256 8z\"\/><\/svg><\/span><span class=\"kt-svg-icon-list-text\"><strong>Rundown time. <\/strong>A geared rotor with inertia does not stop instantly. Guard interlocking has to account for the interval between the drive stopping and the rotor stopping.<\/span><\/li>\n<\/ul><\/div>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>Jam and Overload Handling<\/strong><\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">Something too hard to break will eventually arrive: a piece of hardened wall deposit, a fragment of packaging, occasionally something that should never have been in the material at all.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">What the machine does at that moment determines whether it is a two-minute interruption or a repair. Options include torque limiting that disengages the drive, current monitoring that stops the motor before it stalls under load, mechanical shear protection, and a reversing facility that backs the rotor out of a jam without disassembly.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Ask specifically what happens and who clears it. A machine requiring the housing to be opened and the rotor cleared by hand at every jam is a different operational proposition from one that reverses and continues, particularly in a plant where the breaker sits under a hopper full of material.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>Hygiene and Changeover<\/strong><\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">Blades, breaker bars and screens are precisely the geometry that traps residue, so in multi-product plants cleaning determines whether the machine is workable.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Establish how the housing opens, whether the rotor withdraws or the unit must be dismantled in place, whether tools are needed, and how long a full clean takes in practice. Ask to see it done rather than reading the procedure. Where the machine is mounted inline between flanges, also confirm whether it can be cleaned in position or must be removed from the line.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Surface finish and weld quality matter here too, since a rough internal surface holds product that a smooth one releases, and welds that are not dressed give residue somewhere to sit.<\/p>\n\n\n\n<div style=\"height:25px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-group is-nowrap is-layout-flex wp-container-core-group-is-layout-7387b849 wp-block-group-is-layout-flex\">\n<p class=\"has-text-align-left wp-block-paragraph\" style=\"font-size:29px\"><img decoding=\"async\" class=\"wp-image-503\" style=\"width: 65px\" src=\"https:\/\/www.cybernetik.com\/blog\/wp-content\/uploads\/2026\/05\/Frame-1.svg\" alt=\"\"><strong>&#8220;A lump breaker should be sized for the hardest lump and the worst feed condition, not the average throughput, because real production performance is determined by what the machine encounters at its limits.&#8221;<\/strong><\/p>\n<\/div>\n\n\n\n<div class=\"wp-block-group has-luminous-vivid-amber-color has-text-color has-link-color has-medium-font-size wp-elements-3cc671b03a440f3700a6ec32f9fcb913 is-horizontal is-content-justification-left is-nowrap is-layout-flex wp-container-core-group-is-layout-e8523bbf wp-block-group-is-layout-flex\" style=\"text-decoration:none\">\n<div class=\"wp-block-group is-content-justification-left is-layout-constrained wp-container-core-group-is-layout-d9c85f36 wp-block-group-is-layout-constrained\">\n<figure class=\"wp-block-image alignwide size-thumbnail\" style=\"margin-top:0;margin-right:0;margin-bottom:0;margin-left:0\"><img decoding=\"async\" width=\"150\" height=\"150\" src=\"https:\/\/www.cybernetik.com\/blog\/wp-content\/uploads\/2026\/05\/minus-2-150x150.png\" alt=\"\" class=\"wp-image-898\" srcset=\"https:\/\/www.cybernetik.com\/blog\/wp-content\/uploads\/2026\/05\/minus-2-150x150.png 150w, https:\/\/www.cybernetik.com\/blog\/wp-content\/uploads\/2026\/05\/minus-2-300x300.webp 300w, https:\/\/www.cybernetik.com\/blog\/wp-content\/uploads\/2026\/05\/minus-2.webp 512w\" sizes=\"(max-width: 150px) 100vw, 150px\" \/><\/figure>\n<\/div>\n\n\n\n<p class=\"wp-block-paragraph\"><a href=\"https:\/\/process.cybernetik.com\/\" data-type=\"link\" data-id=\"https:\/\/process.cybernetik.com\/\">Cybernetik process automation team<\/a><\/p>\n<\/div>\n\n\n\n<div class=\"wp-block-group is-layout-constrained wp-block-group-is-layout-constrained\">\n<h2 class=\"wp-block-heading\" style=\"font-size:34px\">See it in action<\/h2>\n\n\n\n<figure class=\"wp-block-embed is-type-video is-provider-youtube wp-block-embed-youtube wp-embed-aspect-16-9 wp-has-aspect-ratio\"><div class=\"wp-block-embed__wrapper\">\n<iframe title=\"Lump Breaker | Innovation Technology | Cybernetik Product Catalogue\" width=\"800\" height=\"450\" src=\"https:\/\/www.youtube.com\/embed\/QiT2hYL5MZM?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen><\/iframe>\n<\/div><\/figure>\n<\/div>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n\n\n\n<h3 class=\"wp-block-heading\"><strong>Total Cost of Ownership<\/strong><\/h3>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n\n\n<style>.wp-block-kadence-iconlist.kt-svg-icon-list-items2774_697783-38:not(.this-stops-third-party-issues){margin-top:0px;margin-bottom:0px;}.wp-block-kadence-iconlist.kt-svg-icon-list-items2774_697783-38 ul.kt-svg-icon-list:not(.this-prevents-issues):not(.this-stops-third-party-issues):not(.tijsloc){margin-top:0px;margin-right:0px;margin-bottom:var(--global-kb-spacing-sm, 1.5rem);margin-left:0px;}.wp-block-kadence-iconlist.kt-svg-icon-list-items2774_697783-38 ul.kt-svg-icon-list{grid-row-gap:35px;}.wp-block-kadence-iconlist.kt-svg-icon-list-items2774_697783-38 .kb-svg-icon-wrap{font-size:10px;color:#ef8e27;}.wp-block-kadence-iconlist.kt-svg-icon-list-items2774_697783-38 ul.kt-svg-icon-list .kt-svg-icon-list-item-wrap .kt-svg-icon-list-single{margin-right:10px;}.kt-svg-icon-list-items2774_697783-38 ul.kt-svg-icon-list .kt-svg-icon-list-item-wrap, .kt-svg-icon-list-items2774_697783-38 ul.kt-svg-icon-list .kt-svg-icon-list-item-wrap a{line-height:1.2em;}.kt-svg-icon-list-items2774_697783-38 ul.kt-svg-icon-list .kt-svg-icon-list-level-0 .kt-svg-icon-list-single svg{font-size:20px;}<\/style>\n<div class=\"wp-block-kadence-iconlist kt-svg-icon-list-items kt-svg-icon-list-items2774_697783-38 kt-svg-icon-list-columns-1 alignnone kt-list-icon-aligntop\"><ul class=\"kt-svg-icon-list\"><style>.kt-svg-icon-list-item-2774_b5787e-64 .kt-svg-icon-list-text mark.kt-highlight{background-color:unset;font-style:normal;color:#f76a0c;-webkit-box-decoration-break:clone;box-decoration-break:clone;padding-top:0px;padding-right:0px;padding-bottom:0px;padding-left:0px;}<\/style>\n<li class=\"wp-block-kadence-listitem kt-svg-icon-list-item-wrap kt-svg-icon-list-item-2774_b5787e-64\"><span class=\"kb-svg-icon-wrap kb-svg-icon-fas_circle kt-svg-icon-list-single\"><svg viewBox=\"0 0 512 512\"  fill=\"currentColor\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"  aria-hidden=\"true\"><path d=\"M256 8C119 8 8 119 8 256s111 248 248 248 248-111 248-248S393 8 256 8z\"\/><\/svg><\/span><span class=\"kt-svg-icon-list-text\"><strong>Blade wear and replacement. <\/strong>Abrasive products consume blades. Ask for expected life on your material and the cost of a replacement set, then express it as cost per ton processed.<\/span><\/li>\n\n\n<style>.kt-svg-icon-list-item-2774_64484d-5b .kt-svg-icon-list-text mark.kt-highlight{background-color:unset;font-style:normal;color:#f76a0c;-webkit-box-decoration-break:clone;box-decoration-break:clone;padding-top:0px;padding-right:0px;padding-bottom:0px;padding-left:0px;}<\/style>\n<li class=\"wp-block-kadence-listitem kt-svg-icon-list-item-wrap kt-svg-icon-list-item-2774_64484d-5b\"><span class=\"kb-svg-icon-wrap kb-svg-icon-fas_circle kt-svg-icon-list-single\"><svg viewBox=\"0 0 512 512\"  fill=\"currentColor\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"  aria-hidden=\"true\"><path d=\"M256 8C119 8 8 119 8 256s111 248 248 248 248-111 248-248S393 8 256 8z\"\/><\/svg><\/span><span class=\"kt-svg-icon-list-text\"><strong>Downtime from jams. <\/strong>Frequency multiplied by clearance time multiplied by the value of a production hour. This varies more between machines than any other running cost.<\/span><\/li>\n\n\n<style>.kt-svg-icon-list-item-2774_0d3c2f-cf .kt-svg-icon-list-text mark.kt-highlight{background-color:unset;font-style:normal;color:#f76a0c;-webkit-box-decoration-break:clone;box-decoration-break:clone;padding-top:0px;padding-right:0px;padding-bottom:0px;padding-left:0px;}<\/style>\n<li class=\"wp-block-kadence-listitem kt-svg-icon-list-item-wrap kt-svg-icon-list-item-2774_0d3c2f-cf\"><span class=\"kb-svg-icon-wrap kb-svg-icon-fas_circle kt-svg-icon-list-single\"><svg viewBox=\"0 0 512 512\"  fill=\"currentColor\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"  aria-hidden=\"true\"><path d=\"M256 8C119 8 8 119 8 256s111 248 248 248 248-111 248-248S393 8 256 8z\"\/><\/svg><\/span><span class=\"kt-svg-icon-list-text\"><strong>Cleaning labor. <\/strong>Changeovers per week multiplied by clean time. In a multi-product plant this frequently exceeds the maintenance cost.<\/span><\/li>\n\n\n<style>.kt-svg-icon-list-item-2774_e69c93-c4 .kt-svg-icon-list-text mark.kt-highlight{background-color:unset;font-style:normal;color:#f76a0c;-webkit-box-decoration-break:clone;box-decoration-break:clone;padding-top:0px;padding-right:0px;padding-bottom:0px;padding-left:0px;}<\/style>\n<li class=\"wp-block-kadence-listitem kt-svg-icon-list-item-wrap kt-svg-icon-list-item-2774_e69c93-c4\"><span class=\"kb-svg-icon-wrap kb-svg-icon-fas_circle kt-svg-icon-list-single\"><svg viewBox=\"0 0 512 512\"  fill=\"currentColor\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"  aria-hidden=\"true\"><path d=\"M256 8C119 8 8 119 8 256s111 248 248 248 248-111 248-248S393 8 256 8z\"\/><\/svg><\/span><span class=\"kt-svg-icon-list-text\"><strong>Product degradation. <\/strong>Over-processing generates fines, which alter bulk density and flow. A machine that breaks harder than necessary imposes a quality cost on every batch.<\/span><\/li>\n\n\n<style>.kt-svg-icon-list-item-2774_617696-0f .kt-svg-icon-list-text mark.kt-highlight{background-color:unset;font-style:normal;color:#f76a0c;-webkit-box-decoration-break:clone;box-decoration-break:clone;padding-top:0px;padding-right:0px;padding-bottom:0px;padding-left:0px;}<\/style>\n<li class=\"wp-block-kadence-listitem kt-svg-icon-list-item-wrap kt-svg-icon-list-item-2774_617696-0f\"><span class=\"kb-svg-icon-wrap kb-svg-icon-fas_circle kt-svg-icon-list-single\"><svg viewBox=\"0 0 512 512\"  fill=\"currentColor\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"  aria-hidden=\"true\"><path d=\"M256 8C119 8 8 119 8 256s111 248 248 248 248-111 248-248S393 8 256 8z\"\/><\/svg><\/span><span class=\"kt-svg-icon-list-text\"><strong>Recovered yield. <\/strong>The offsetting benefit. Oversize rejected at a sifter is often good material in agglomerated form, and breaking it upstream returns it to the process.<\/span><\/li>\n<\/ul><\/div>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>Questions to Put to a Supplier<\/strong><\/h2>\n\n\n\n<ul class=\"wp-block-list\">\n<li>What do you need from us before you can size this, and can we send a caked sample?<\/li>\n\n\n\n<li>What throughput will it hold on our material, and how was that established?<\/li>\n\n\n\n<li>What is the largest lump the inlet will accept?<\/li>\n\n\n\n<li>What torque is available, and what happens when something will not break?<\/li>\n\n\n\n<li>Is clearance adjustable, and how is output size controlled?<\/li>\n\n\n\n<li>How does material feed into it, and does the arrangement need metering ahead?<\/li>\n\n\n\n<li>How is it cleaned, can that be done in position, and how long does it take?<\/li>\n\n\n\n<li>What blade life should we expect, and what does a replacement set cost?<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\">The first and fourth questions carry the most weight. A supplier who wants a sample is going to select for your material, and a supplier with a clear answer about overload has thought about the day the machine meets something it cannot break.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>Lump Breakers from Cybernetik<\/strong><\/h2>\n\n\n\n<p class=\"has-link-color wp-elements-6c858b2b9093f440947e330383194a76 wp-block-paragraph\">Cybernetik builds the <a href=\"https:\/\/process.cybernetik.com\/products\/lump-breaker.html\">lump breaker<\/a> as part of complete powder handling lines, which means the feed arrangement, the downstream screening and the dust containment around it are specified with the machine rather than left to the plant.<\/p>\n\n\n\n<figure class=\"wp-block-table\"><table class=\"has-fixed-layout\"><thead><tr><th><strong>Cybernetik lump breaker<\/strong><\/th><th><strong>Specification<\/strong><\/th><\/tr><\/thead><tbody><tr><td>Capacity<\/td><td>Up to 6,000 kg\/hr<\/td><\/tr><tr><td>Breaking elements<\/td><td>High-strength blades for smooth breaking action<\/td><\/tr><tr><td>Rotor options<\/td><td>Second rotor available where stronger action is required<\/td><\/tr><tr><td>Drive<\/td><td>Geared motor driving the rotor at controlled speed<\/td><\/tr><tr><td>Mounting<\/td><td>Fully enclosed sandwich unit fitted between two flanges in a butterfly-valve-type housing<\/td><\/tr><tr><td>Shaft sealing<\/td><td>Gland packing, preventing leakage along the shaft<\/td><\/tr><tr><td>Construction<\/td><td>Welded, robust build<\/td><\/tr><tr><td>Hazardous area<\/td><td>Explosion-resistant ATEX version available<\/td><\/tr><tr><td>Build standard<\/td><td>Hygienic, GMP construction, easy to clean and maintain<\/td><\/tr><tr><td>Integration<\/td><td>Specified with bag discharge stations, sifters, powder transfer systems and valves<\/td><\/tr><tr><td>Industries<\/td><td>Food, pharmaceuticals, chemicals and general manufacturing<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n<p class=\"wp-block-paragraph\">Several of those specifications map onto the decisions above. The second rotor option is the answer to hard, inconsistent cake without escalating to equipment that over-processes the rest of the batch. Inline sandwich mounting between flanges suits retrofits where new supporting structure is not practical. Gland packing seals the shaft on a machine that generates fines by design. And ATEX construction is available where dust classification requires it, which is a purchase decision rather than a later addition.<\/p>\n\n\n\n<p class=\"has-link-color wp-elements-2b8f64a7c856f6bc67d989527bf7abad wp-block-paragraph\">The natural downstream partner is screening. A <a href=\"https:\/\/process.cybernetik.com\/products\/turbo-sifter.html\">turbo sifter<\/a> at up to 6,000 kg\/hr with mesh from 7000 down to 40 microns catches anything the breaker did not resolve, which is what gives genuine control over what leaves the stage rather than an improvement that has to be trusted.<\/p>\n\n\n\n<p class=\"has-link-color wp-elements-7fd268b2add0846a4d21f75f4312117d wp-block-paragraph\">Cybernetik has operated for more than three decades, is headquartered in Pune with additional facilities in Gujarat and Raigad and international offices in the United States and UAE, and has installed over 6,000 systems across 30 plus countries, including more than 400 custom automation solutions. Further background is on the <a href=\"https:\/\/process.cybernetik.com\/about.html\">Cybernetik about page<\/a>.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\"><strong>Why manufacturers choose Cybernetik<\/strong><\/h3>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n\n\n<style>.wp-block-kadence-iconlist.kt-svg-icon-list-items2774_7fd40d-07:not(.this-stops-third-party-issues){margin-top:0px;margin-bottom:0px;}.wp-block-kadence-iconlist.kt-svg-icon-list-items2774_7fd40d-07 ul.kt-svg-icon-list:not(.this-prevents-issues):not(.this-stops-third-party-issues):not(.tijsloc){margin-top:0px;margin-right:0px;margin-bottom:var(--global-kb-spacing-sm, 1.5rem);margin-left:0px;}.wp-block-kadence-iconlist.kt-svg-icon-list-items2774_7fd40d-07 ul.kt-svg-icon-list{grid-row-gap:35px;}.wp-block-kadence-iconlist.kt-svg-icon-list-items2774_7fd40d-07 .kb-svg-icon-wrap{font-size:10px;color:#ef8e27;}.wp-block-kadence-iconlist.kt-svg-icon-list-items2774_7fd40d-07 ul.kt-svg-icon-list .kt-svg-icon-list-item-wrap .kt-svg-icon-list-single{margin-right:10px;}.kt-svg-icon-list-items2774_7fd40d-07 ul.kt-svg-icon-list .kt-svg-icon-list-item-wrap, .kt-svg-icon-list-items2774_7fd40d-07 ul.kt-svg-icon-list .kt-svg-icon-list-item-wrap a{line-height:1.2em;}.kt-svg-icon-list-items2774_7fd40d-07 ul.kt-svg-icon-list .kt-svg-icon-list-level-0 .kt-svg-icon-list-single svg{font-size:20px;}<\/style>\n<div class=\"wp-block-kadence-iconlist kt-svg-icon-list-items kt-svg-icon-list-items2774_7fd40d-07 kt-svg-icon-list-columns-1 alignnone kt-list-icon-aligntop\"><ul class=\"kt-svg-icon-list\"><style>.kt-svg-icon-list-item-2774_28f61c-5f .kt-svg-icon-list-text mark.kt-highlight{background-color:unset;font-style:normal;color:#f76a0c;-webkit-box-decoration-break:clone;box-decoration-break:clone;padding-top:0px;padding-right:0px;padding-bottom:0px;padding-left:0px;}<\/style>\n<li class=\"wp-block-kadence-listitem kt-svg-icon-list-item-wrap kt-svg-icon-list-item-2774_28f61c-5f\"><span class=\"kb-svg-icon-wrap kb-svg-icon-fas_circle kt-svg-icon-list-single\"><svg viewBox=\"0 0 512 512\"  fill=\"currentColor\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"  aria-hidden=\"true\"><path d=\"M256 8C119 8 8 119 8 256s111 248 248 248 248-111 248-248S393 8 256 8z\"\/><\/svg><\/span><span class=\"kt-svg-icon-list-text\"><strong>Selected against the material. <\/strong>Blade configuration, clearance and rotor count chosen from how the product actually cakes rather than from a throughput figure.<\/span><\/li>\n\n\n<style>.kt-svg-icon-list-item-2774_a85b33-d8 .kt-svg-icon-list-text mark.kt-highlight{background-color:unset;font-style:normal;color:#f76a0c;-webkit-box-decoration-break:clone;box-decoration-break:clone;padding-top:0px;padding-right:0px;padding-bottom:0px;padding-left:0px;}<\/style>\n<li class=\"wp-block-kadence-listitem kt-svg-icon-list-item-wrap kt-svg-icon-list-item-2774_a85b33-d8\"><span class=\"kb-svg-icon-wrap kb-svg-icon-fas_circle kt-svg-icon-list-single\"><svg viewBox=\"0 0 512 512\"  fill=\"currentColor\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"  aria-hidden=\"true\"><path d=\"M256 8C119 8 8 119 8 256s111 248 248 248 248-111 248-248S393 8 256 8z\"\/><\/svg><\/span><span class=\"kt-svg-icon-list-text\"><strong>Feed considered with the machine. <\/strong>Metering ahead of the breaker where surges would otherwise stall it, since feed arrangement causes more complaints than the breaker does.<\/span><\/li>\n\n\n<style>.kt-svg-icon-list-item-2774_d5079d-5d .kt-svg-icon-list-text mark.kt-highlight{background-color:unset;font-style:normal;color:#f76a0c;-webkit-box-decoration-break:clone;box-decoration-break:clone;padding-top:0px;padding-right:0px;padding-bottom:0px;padding-left:0px;}<\/style>\n<li class=\"wp-block-kadence-listitem kt-svg-icon-list-item-wrap kt-svg-icon-list-item-2774_d5079d-5d\"><span class=\"kb-svg-icon-wrap kb-svg-icon-fas_circle kt-svg-icon-list-single\"><svg viewBox=\"0 0 512 512\"  fill=\"currentColor\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"  aria-hidden=\"true\"><path d=\"M256 8C119 8 8 119 8 256s111 248 248 248 248-111 248-248S393 8 256 8z\"\/><\/svg><\/span><span class=\"kt-svg-icon-list-text\"><strong>Retrofit without rebuilding. <\/strong>Inline sandwich mounting between existing flanges, so the unit fits a line without new structure.<\/span><\/li>\n\n\n<style>.kt-svg-icon-list-item-2774_af6aa4-f4 .kt-svg-icon-list-text mark.kt-highlight{background-color:unset;font-style:normal;color:#f76a0c;-webkit-box-decoration-break:clone;box-decoration-break:clone;padding-top:0px;padding-right:0px;padding-bottom:0px;padding-left:0px;}<\/style>\n<li class=\"wp-block-kadence-listitem kt-svg-icon-list-item-wrap kt-svg-icon-list-item-2774_af6aa4-f4\"><span class=\"kb-svg-icon-wrap kb-svg-icon-fas_circle kt-svg-icon-list-single\"><svg viewBox=\"0 0 512 512\"  fill=\"currentColor\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"  aria-hidden=\"true\"><path d=\"M256 8C119 8 8 119 8 256s111 248 248 248 248-111 248-248S393 8 256 8z\"\/><\/svg><\/span><span class=\"kt-svg-icon-list-text\"><strong>Contained by design. <\/strong>Fully enclosed housing with gland packing at the shaft, on a machine whose function is to release fines.<\/span><\/li>\n\n\n<style>.kt-svg-icon-list-item-2774_594d38-cf .kt-svg-icon-list-text mark.kt-highlight{background-color:unset;font-style:normal;color:#f76a0c;-webkit-box-decoration-break:clone;box-decoration-break:clone;padding-top:0px;padding-right:0px;padding-bottom:0px;padding-left:0px;}<\/style>\n<li class=\"wp-block-kadence-listitem kt-svg-icon-list-item-wrap kt-svg-icon-list-item-2774_594d38-cf\"><span class=\"kb-svg-icon-wrap kb-svg-icon-fas_circle kt-svg-icon-list-single\"><svg viewBox=\"0 0 512 512\"  fill=\"currentColor\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"  aria-hidden=\"true\"><path d=\"M256 8C119 8 8 119 8 256s111 248 248 248 248-111 248-248S393 8 256 8z\"\/><\/svg><\/span><span class=\"kt-svg-icon-list-text\"><strong>Scalable action. <\/strong>A second rotor for hard cake rather than a machine that over-processes everything else.<\/span><\/li>\n\n\n<style>.kt-svg-icon-list-item-2774_5e45b7-9a .kt-svg-icon-list-text mark.kt-highlight{background-color:unset;font-style:normal;color:#f76a0c;-webkit-box-decoration-break:clone;box-decoration-break:clone;padding-top:0px;padding-right:0px;padding-bottom:0px;padding-left:0px;}<\/style>\n<li class=\"wp-block-kadence-listitem kt-svg-icon-list-item-wrap kt-svg-icon-list-item-2774_5e45b7-9a\"><span class=\"kb-svg-icon-wrap kb-svg-icon-fas_circle kt-svg-icon-list-single\"><svg viewBox=\"0 0 512 512\"  fill=\"currentColor\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"  aria-hidden=\"true\"><path d=\"M256 8C119 8 8 119 8 256s111 248 248 248 248-111 248-248S393 8 256 8z\"\/><\/svg><\/span><span class=\"kt-svg-icon-list-text\"><strong>Hygienic GMP build. <\/strong>Easy to clean and maintain, which is what makes multi-product operation practical.<\/span><\/li>\n\n\n<style>.kt-svg-icon-list-item-2774_53ec84-cc .kt-svg-icon-list-text mark.kt-highlight{background-color:unset;font-style:normal;color:#f76a0c;-webkit-box-decoration-break:clone;box-decoration-break:clone;padding-top:0px;padding-right:0px;padding-bottom:0px;padding-left:0px;}<\/style>\n<li class=\"wp-block-kadence-listitem kt-svg-icon-list-item-wrap kt-svg-icon-list-item-2774_53ec84-cc\"><span class=\"kb-svg-icon-wrap kb-svg-icon-fas_circle kt-svg-icon-list-single\"><svg viewBox=\"0 0 512 512\"  fill=\"currentColor\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"  aria-hidden=\"true\"><path d=\"M256 8C119 8 8 119 8 256s111 248 248 248 248-111 248-248S393 8 256 8z\"\/><\/svg><\/span><span class=\"kt-svg-icon-list-text\"><strong>Complete line responsibility. <\/strong>Specified with bag discharge, sifting, conveying and valves, with factory acceptance testing before dispatch.<\/span><\/li>\n<\/ul><\/div>\n\n\n\n<div style=\"height:25px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-group has-white-color has-text-color has-background has-link-color wp-elements-ac152bf2f15fc4c7252137b9076b5ae4 is-content-justification-space-between is-layout-flex wp-container-core-group-is-layout-bcf883e7 wp-block-group-is-layout-flex\" style=\"border-top-left-radius:5px;border-top-right-radius:5px;border-bottom-left-radius:5px;border-bottom-right-radius:5px;background-color:#12263a;margin-bottom:20px;padding-top:20px;padding-right:30px;padding-bottom:30px;padding-left:30px\">\n<h3 class=\"wp-block-heading has-white-color has-text-color has-link-color wp-elements-f22099acdeda5e510eedec4b07580a36 wp-container-content-29dca9c1\" style=\"font-size:34px;font-style:normal;font-weight:400;line-height:1.4\">Want to know more about our solution?<\/h3>\n\n\n\n<div class=\"wp-block-buttons wp-container-content-69bc4bdf is-content-justification-right is-layout-flex wp-container-core-buttons-is-layout-88867f99 wp-block-buttons-is-layout-flex\" style=\"border-style:none;border-width:0px;border-top-left-radius:0px;border-top-right-radius:0px;border-bottom-left-radius:0px;border-bottom-right-radius:0px;margin-top:0;margin-bottom:0;padding-top:6;padding-right:6;padding-bottom:6;padding-left:6\">\n<div class=\"wp-block-button has-custom-width wp-block-button__width-100 is-style-fill\"><a class=\"wp-block-button__link has-white-color has-text-color has-background has-link-color has-text-align-right wp-element-button\" href=\"https:\/\/meetings-eu1.hubspot.com\/anand-gaikar\" style=\"background-color:#ee8d26;padding-top:10px;padding-right:20px;padding-bottom:10px;padding-left:20px\">Book a call<\/a><\/div>\n<\/div>\n<\/div>\n\n\n\n<div style=\"height:25px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h2 class=\"wp-block-heading has-large-font-size\"><strong>Frequently asked questions<\/strong><\/h2>\n\n\n<style>.kt-accordion-id2774_65e171-f3 .kt-accordion-inner-wrap{column-gap:var(--global-kb-gap-md, 2rem);row-gap:14px;}.kt-accordion-id2774_65e171-f3 .kt-accordion-panel-inner{border-top:0px solid transparent;border-right:0px solid transparent;border-bottom:0px solid transparent;border-left:0px solid transparent;background:#ffffff;padding-top:var(--global-kb-spacing-md, 2rem);padding-right:var(--global-kb-spacing-sm, 1.5rem);padding-bottom:0px;padding-left:var(--global-kb-spacing-sm, 1.5rem);}.kt-accordion-id2774_65e171-f3 > .kt-accordion-inner-wrap > .wp-block-kadence-pane > .kt-accordion-header-wrap > .kt-blocks-accordion-header{border-top:0px solid #949494;border-right:0px solid #949494;border-bottom:1px solid #abb8c3;border-left:0px solid #949494;border-top-left-radius:0px;border-top-right-radius:0px;border-bottom-right-radius:0px;border-bottom-left-radius:0px;background:#ffffff;font-size:var(--global-kb-font-size-md, 1.25rem);line-height:1.5em;letter-spacing:-0.1px;font-weight:400;text-transform:capitalize;color:#12263a;padding-top:14px;padding-right:10px;padding-bottom:16px;padding-left:16px;}.kt-accordion-id2774_65e171-f3:not( .kt-accodion-icon-style-basiccircle ):not( .kt-accodion-icon-style-xclosecircle ):not( .kt-accodion-icon-style-arrowcircle )  > .kt-accordion-inner-wrap > .wp-block-kadence-pane > .kt-accordion-header-wrap .kt-blocks-accordion-icon-trigger:after, .kt-accordion-id2774_65e171-f3:not( .kt-accodion-icon-style-basiccircle ):not( .kt-accodion-icon-style-xclosecircle ):not( .kt-accodion-icon-style-arrowcircle )  > .kt-accordion-inner-wrap > .wp-block-kadence-pane > .kt-accordion-header-wrap .kt-blocks-accordion-icon-trigger:before{background:#12263a;}.kt-accordion-id2774_65e171-f3:not( .kt-accodion-icon-style-basic ):not( .kt-accodion-icon-style-xclose ):not( .kt-accodion-icon-style-arrow ) .kt-blocks-accordion-icon-trigger{background:#12263a;}.kt-accordion-id2774_65e171-f3:not( .kt-accodion-icon-style-basic ):not( .kt-accodion-icon-style-xclose ):not( .kt-accodion-icon-style-arrow ) .kt-blocks-accordion-icon-trigger:after, .kt-accordion-id2774_65e171-f3:not( .kt-accodion-icon-style-basic ):not( .kt-accodion-icon-style-xclose ):not( .kt-accodion-icon-style-arrow ) .kt-blocks-accordion-icon-trigger:before{background:#ffffff;}.kt-accordion-id2774_65e171-f3 > .kt-accordion-inner-wrap > .wp-block-kadence-pane > .kt-accordion-header-wrap > .kt-blocks-accordion-header:hover, \n\t\t\t\tbody:not(.hide-focus-outline) .kt-accordion-id2774_65e171-f3 .kt-blocks-accordion-header:focus-visible{color:#12263a;background:#ffffff;border-top-color:#474747;border-top-style:solid;border-right-color:#474747;border-right-style:solid;border-bottom-color:#474747;border-bottom-style:solid;border-left-color:#474747;border-left-style:solid;}.kt-accordion-id2774_65e171-f3:not( .kt-accodion-icon-style-basiccircle ):not( .kt-accodion-icon-style-xclosecircle ):not( .kt-accodion-icon-style-arrowcircle ) .kt-accordion-header-wrap .kt-blocks-accordion-header:hover .kt-blocks-accordion-icon-trigger:after, .kt-accordion-id2774_65e171-f3:not( .kt-accodion-icon-style-basiccircle ):not( .kt-accodion-icon-style-xclosecircle ):not( .kt-accodion-icon-style-arrowcircle ) .kt-accordion-header-wrap .kt-blocks-accordion-header:hover .kt-blocks-accordion-icon-trigger:before, body:not(.hide-focus-outline) .kt-accordion-id2774_65e171-f3:not( .kt-accodion-icon-style-basiccircle ):not( .kt-accodion-icon-style-xclosecircle ):not( .kt-accodion-icon-style-arrowcircle ) .kt-blocks-accordion--visible .kt-blocks-accordion-icon-trigger:after, body:not(.hide-focus-outline) .kt-accordion-id2774_65e171-f3:not( .kt-accodion-icon-style-basiccircle ):not( .kt-accodion-icon-style-xclosecircle ):not( .kt-accodion-icon-style-arrowcircle ) .kt-blocks-accordion-header:focus-visible .kt-blocks-accordion-icon-trigger:before{background:#ff6900;}.kt-accordion-id2774_65e171-f3:not( .kt-accodion-icon-style-basic ):not( .kt-accodion-icon-style-xclose ):not( .kt-accodion-icon-style-arrow ) .kt-accordion-header-wrap .kt-blocks-accordion-header:hover .kt-blocks-accordion-icon-trigger, body:not(.hide-focus-outline) .kt-accordion-id2774_65e171-f3:not( .kt-accodion-icon-style-basic ):not( .kt-accodion-icon-style-xclose ):not( .kt-accodion-icon-style-arrow ) .kt-accordion-header-wrap .kt-blocks-accordion-header:focus-visible .kt-blocks-accordion-icon-trigger{background:#ff6900;}.kt-accordion-id2774_65e171-f3:not( .kt-accodion-icon-style-basic ):not( .kt-accodion-icon-style-xclose ):not( .kt-accodion-icon-style-arrow ) .kt-accordion-header-wrap .kt-blocks-accordion-header:hover .kt-blocks-accordion-icon-trigger:after, .kt-accordion-id2774_65e171-f3:not( .kt-accodion-icon-style-basic ):not( .kt-accodion-icon-style-xclose ):not( .kt-accodion-icon-style-arrow ) .kt-accordion-header-wrap .kt-blocks-accordion-header:hover .kt-blocks-accordion-icon-trigger:before, body:not(.hide-focus-outline) .kt-accordion-id2774_65e171-f3:not( .kt-accodion-icon-style-basic ):not( .kt-accodion-icon-style-xclose ):not( .kt-accodion-icon-style-arrow ) .kt-accordion-header-wrap .kt-blocks-accordion-header:focus-visible .kt-blocks-accordion-icon-trigger:after, body:not(.hide-focus-outline) .kt-accordion-id2774_65e171-f3:not( .kt-accodion-icon-style-basic ):not( .kt-accodion-icon-style-xclose ):not( .kt-accodion-icon-style-arrow ) .kt-accordion-header-wrap .kt-blocks-accordion-header:focus-visible .kt-blocks-accordion-icon-trigger:before{background:#ffffff;}.kt-accordion-id2774_65e171-f3 .kt-accordion-header-wrap .kt-blocks-accordion-header:focus-visible,\n\t\t\t\t.kt-accordion-id2774_65e171-f3 > .kt-accordion-inner-wrap > .wp-block-kadence-pane > .kt-accordion-header-wrap > .kt-blocks-accordion-header.kt-accordion-panel-active{color:#12263a;background:#ffffff;border-top-color:#abb8c3;border-top-style:solid;border-right-color:#abb8c3;border-right-style:solid;border-bottom-color:#abb8c3;border-bottom-style:solid;border-left-color:#abb8c3;border-left-style:solid;}.kt-accordion-id2774_65e171-f3:not( .kt-accodion-icon-style-basiccircle ):not( .kt-accodion-icon-style-xclosecircle ):not( .kt-accodion-icon-style-arrowcircle )  > .kt-accordion-inner-wrap > .wp-block-kadence-pane > .kt-accordion-header-wrap > .kt-blocks-accordion-header.kt-accordion-panel-active .kt-blocks-accordion-icon-trigger:after, .kt-accordion-id2774_65e171-f3:not( .kt-accodion-icon-style-basiccircle ):not( .kt-accodion-icon-style-xclosecircle ):not( .kt-accodion-icon-style-arrowcircle )  > .kt-accordion-inner-wrap > .wp-block-kadence-pane > .kt-accordion-header-wrap > .kt-blocks-accordion-header.kt-accordion-panel-active .kt-blocks-accordion-icon-trigger:before{background:#ff6900;}.kt-accordion-id2774_65e171-f3:not( .kt-accodion-icon-style-basic ):not( .kt-accodion-icon-style-xclose ):not( .kt-accodion-icon-style-arrow ) .kt-blocks-accordion-header.kt-accordion-panel-active .kt-blocks-accordion-icon-trigger{background:#ff6900;}.kt-accordion-id2774_65e171-f3:not( .kt-accodion-icon-style-basic ):not( .kt-accodion-icon-style-xclose ):not( .kt-accodion-icon-style-arrow ) .kt-blocks-accordion-header.kt-accordion-panel-active .kt-blocks-accordion-icon-trigger:after, .kt-accordion-id2774_65e171-f3:not( .kt-accodion-icon-style-basic ):not( .kt-accodion-icon-style-xclose ):not( .kt-accodion-icon-style-arrow ) .kt-blocks-accordion-header.kt-accordion-panel-active .kt-blocks-accordion-icon-trigger:before{background:#ffffff;}@media all and (max-width: 1024px){.kt-accordion-id2774_65e171-f3 .kt-accordion-panel-inner{border-top:0px solid transparent;border-right:0px solid transparent;border-bottom:0px solid transparent;border-left:0px solid transparent;}}@media all and (max-width: 1024px){.kt-accordion-id2774_65e171-f3 > .kt-accordion-inner-wrap > .wp-block-kadence-pane > .kt-accordion-header-wrap > .kt-blocks-accordion-header{border-top:0px solid #949494;border-right:0px solid #949494;border-bottom:1px solid #abb8c3;border-left:0px solid #949494;}}@media all and (max-width: 1024px){.kt-accordion-id2774_65e171-f3 > .kt-accordion-inner-wrap > .wp-block-kadence-pane > .kt-accordion-header-wrap > .kt-blocks-accordion-header:hover, \n\t\t\t\tbody:not(.hide-focus-outline) .kt-accordion-id2774_65e171-f3 .kt-blocks-accordion-header:focus-visible{border-top-color:#474747;border-top-style:solid;border-right-color:#474747;border-right-style:solid;border-bottom-color:#474747;border-bottom-style:solid;border-left-color:#474747;border-left-style:solid;}}@media all and (max-width: 1024px){.kt-accordion-id2774_65e171-f3 .kt-accordion-header-wrap .kt-blocks-accordion-header:focus-visible,\n\t\t\t\t.kt-accordion-id2774_65e171-f3 > .kt-accordion-inner-wrap > .wp-block-kadence-pane > .kt-accordion-header-wrap > .kt-blocks-accordion-header.kt-accordion-panel-active{border-top-color:#abb8c3;border-top-style:solid;border-right-color:#abb8c3;border-right-style:solid;border-bottom-color:#abb8c3;border-bottom-style:solid;border-left-color:#abb8c3;border-left-style:solid;}}@media all and (max-width: 767px){.kt-accordion-id2774_65e171-f3 .kt-accordion-inner-wrap{display:block;}.kt-accordion-id2774_65e171-f3 .kt-accordion-inner-wrap .kt-accordion-pane:not(:first-child){margin-top:14px;}.kt-accordion-id2774_65e171-f3 .kt-accordion-panel-inner{border-top:0px solid transparent;border-right:0px solid transparent;border-bottom:0px solid transparent;border-left:0px solid transparent;}.kt-accordion-id2774_65e171-f3 > .kt-accordion-inner-wrap > .wp-block-kadence-pane > .kt-accordion-header-wrap > .kt-blocks-accordion-header{border-top:0px solid #949494;border-right:0px solid #949494;border-bottom:1px solid #abb8c3;border-left:0px solid #949494;}.kt-accordion-id2774_65e171-f3 > .kt-accordion-inner-wrap > .wp-block-kadence-pane > .kt-accordion-header-wrap > .kt-blocks-accordion-header:hover, \n\t\t\t\tbody:not(.hide-focus-outline) .kt-accordion-id2774_65e171-f3 .kt-blocks-accordion-header:focus-visible{border-top-color:#474747;border-top-style:solid;border-right-color:#474747;border-right-style:solid;border-bottom-color:#474747;border-bottom-style:solid;border-left-color:#474747;border-left-style:solid;}.kt-accordion-id2774_65e171-f3 .kt-accordion-header-wrap .kt-blocks-accordion-header:focus-visible,\n\t\t\t\t.kt-accordion-id2774_65e171-f3 > .kt-accordion-inner-wrap > .wp-block-kadence-pane > .kt-accordion-header-wrap > .kt-blocks-accordion-header.kt-accordion-panel-active{border-top-color:#abb8c3;border-top-style:solid;border-right-color:#abb8c3;border-right-style:solid;border-bottom-color:#abb8c3;border-bottom-style:solid;border-left-color:#abb8c3;border-left-style:solid;}}<\/style>\n<div class=\"wp-block-kadence-accordion alignnone\"><div class=\"kt-accordion-wrap kt-accordion-id2774_65e171-f3 kt-accordion-has-19-panes kt-active-pane-0 kt-accordion-block kt-pane-header-alignment-left kt-accodion-icon-style-none kt-accodion-icon-side-right\" style=\"max-width:none\"><div class=\"kt-accordion-inner-wrap\" data-allow-multiple-open=\"false\" data-start-open=\"0\">\n<div class=\"wp-block-kadence-pane kt-accordion-pane kt-accordion-pane-1 kt-pane2774_231d5a-b5\"><div class=\"kt-accordion-header-wrap\"><button class=\"kt-blocks-accordion-header kt-acccordion-button-label-show\" type=\"button\"><span class=\"kt-blocks-accordion-title-wrap\"><span class=\"kt-blocks-accordion-title\">How do I size a lump breaker?<\/span><\/span><span class=\"kt-blocks-accordion-icon-trigger\"><\/span><\/button><\/div><div class=\"kt-accordion-panel kt-accordion-panel-hidden\"><div class=\"kt-accordion-panel-inner\">\n<p class=\"wp-block-paragraph\">From the material rather than the throughput figure. Establish lump hardness, the largest lump that will arrive, the proportion of lumps in the stream and how consistent that is between batches. Then confirm throughput on your product, inlet dimension against the largest lump, and available torque rather than motor power, since torque determines whether the hardest lump breaks.<\/p>\n<\/div><\/div><\/div>\n\n\n\n<div class=\"wp-block-kadence-pane kt-accordion-pane kt-accordion-pane-2 kt-pane2774_83c2b1-a8\"><div class=\"kt-accordion-header-wrap\"><button class=\"kt-blocks-accordion-header kt-acccordion-button-label-show\" type=\"button\"><span class=\"kt-blocks-accordion-title-wrap\"><span class=\"kt-blocks-accordion-title\">Why does inlet size matter so much?<\/span><\/span><span class=\"kt-blocks-accordion-icon-trigger\"><\/span><\/button><\/div><div class=\"kt-accordion-panel kt-accordion-panel-hidden\"><div class=\"kt-accordion-panel-inner\">\n<p class=\"wp-block-paragraph\">Because a lump too large to enter the machine sits across the opening and stops everything behind it, which presents as a blockage rather than a sizing error. Material from bulk bag bottoms and silo outlets frequently contains lumps far larger than anything the process itself produces, so the inlet must be sized against the worst case.<\/p>\n<\/div><\/div><\/div>\n\n\n\n<div class=\"wp-block-kadence-pane kt-accordion-pane kt-accordion-pane-3 kt-pane2774_83083b-33\"><div class=\"kt-accordion-header-wrap\"><button class=\"kt-blocks-accordion-header kt-acccordion-button-label-show\" type=\"button\"><span class=\"kt-blocks-accordion-title-wrap\"><span class=\"kt-blocks-accordion-title\">Should I choose a single or dual rotor lump breaker?<\/span><\/span><span class=\"kt-blocks-accordion-icon-trigger\"><\/span><\/button><\/div><div class=\"kt-accordion-panel kt-accordion-panel-hidden\"><div class=\"kt-accordion-panel-inner\">\n<p class=\"wp-block-paragraph\">A single rotor handles most duties. A second counter-rotating rotor gives stronger action on hard cake, draws material in rather than letting it sit on top, and clears itself more readily when a difficult lump arrives. Where cake is hard or feed is inconsistent, dual is worth the cost; for soft agglomerates it is capability that goes unused.<\/p>\n<\/div><\/div><\/div>\n\n\n\n<div class=\"wp-block-kadence-pane kt-accordion-pane kt-accordion-pane-11 kt-pane2774_360853-63\"><div class=\"kt-accordion-header-wrap\"><button class=\"kt-blocks-accordion-header kt-acccordion-button-label-show\" type=\"button\"><span class=\"kt-blocks-accordion-title-wrap\"><span class=\"kt-blocks-accordion-title\">Why does a lump breaker stall under a bag tipping station?<\/span><\/span><span class=\"kt-blocks-accordion-icon-trigger\"><\/span><\/button><\/div><div class=\"kt-accordion-panel kt-accordion-panel-hidden\"><div class=\"kt-accordion-panel-inner\">\n<p class=\"wp-block-paragraph\">Usually because of feed rather than capacity. Emptying a sack delivers a slug of material, including whatever lumps settled at the bottom, in a few seconds. The remedy is metering ahead of the breaker with a rotary valve, screw feeder or controlled gate, which converts the surge into a rate and is cheaper than buying capacity to absorb it.<\/p>\n<\/div><\/div><\/div>\n\n\n\n<div class=\"wp-block-kadence-pane kt-accordion-pane kt-accordion-pane-18 kt-pane2774_fb2e62-b0\"><div class=\"kt-accordion-header-wrap\"><button class=\"kt-blocks-accordion-header kt-acccordion-button-label-show\" type=\"button\"><span class=\"kt-blocks-accordion-title-wrap\"><span class=\"kt-blocks-accordion-title\">What should happen when a lump breaker jams?<\/span><\/span><span class=\"kt-blocks-accordion-icon-trigger\"><\/span><\/button><\/div><div class=\"kt-accordion-panel kt-accordion-panel-hidden\"><div class=\"kt-accordion-panel-inner\">\n<p class=\"wp-block-paragraph\">The machine should protect itself and be clearable quickly. Torque limiting, motor current monitoring, mechanical shear protection or a reversing facility all achieve that. Ask specifically what happens and who clears it, because a machine requiring the housing to be opened and the rotor cleared by hand at every jam is a very different proposition from one that reverses and continues.<\/p>\n<\/div><\/div><\/div>\n<\/div><\/div><\/div>\n\n\n\n<p class=\"has-white-color has-text-color has-link-color wp-elements-c645e628e62f8fbab9d9726851472d16 wp-block-paragraph\"><\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Lump breakers look interchangeable. A housing, a shaft, some blades, a motor. Quotations arrive with a throughput figure and a price, and the differences between&#8230;<\/p>\n","protected":false},"author":4,"featured_media":2802,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[1],"tags":[30],"class_list":["post-2774","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-process","tag-process"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.1 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>How to Choose a Lump Breaker Machine | Cybernetik<\/title>\n<meta name=\"description\" content=\"How to specify a lump breaker: characterizing the lumps, sizing on torque and inlet rather than throughput, feed arrangement, jam handling and cleaning.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" 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